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A new manufacturing method created by Oak Ridge National Laboratory and Rice University combines 3D printing with traditional casting to produce damage-tolerant components composed of multiple materials. Composite components made by pouring an aluminum alloy over a printed steel lattice showed an order of magnitude greater damage tolerance than aluminum alone.

The Transforming Additive Manufacturing through Exascale Simulation project (ExaAM) is building a new multi-physics modeling and simulation platform for 3D printing of metals

Oak Ridge National Laboratory experts are playing leading roles in the recently established Department of Energy’s (DOE’s) Exascale Computing Project (ECP), a multi-lab initiative responsible for developing the strategy, aligning the resources, and conducting the R&D necessary to achieve the nation’s imperative of delivering exascale computing by 2021.

ORNL researchers are developing an idealized collector molecule that has a shape complementary to the surface atomic structure of xenotime, a rare earth yttrium-rich phosphate mineral.

Ensuring a reliable supply of rare earth elements, including four key lanthanides and yttrium, is a major goal of the Critical Materials Institute (https://cmi.ameslab.gov) as these elements are essential to many clean-energy technologies. These include energy-efficient lighting, ...

Pellet selector

When it’s up and running, the ITER fusion reactor will be very big and very hot, with more than 800 cubic meters of hydrogen plasma reaching 170 million degrees centigrade. The systems that fuel and control it, on the other hand, will be small and very cold. Pellets of frozen gas will be shot int...

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An alloy discovered at Oak Ridge National Laboratory holds great promise for permanent magnets as the material retains its magnetic properties at higher temperatures yet contains no rare-earth elements. This finding is significant because while rare-earth-based magnets are critical to alternative ...

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ITER, the international fusion research facility now under construction in St. Paul-lez-Durance, France, has been called a puzzle of a million pieces. US ITER staff at Oak Ridge National Laboratory are using an affordable tool—desktop three-dimensional printing, also known as additive printing—to help them design and configure components more efficiently and affordably.