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Caption: Jaswinder Sharma makes battery coin cells with a lightweight current collector made of thin layers of aligned carbon fibers in a polymer with carbon nanotubes. Credit: Genevieve Martin/ORNL, U.S. Dept. of Energy

Electric vehicles can drive longer distances if their lithium-ion batteries deliver more energy in a lighter package. A prime weight-loss candidate is the current collector, a component that often adds 10% to the weight of a battery cell without contributing energy.

ORNL researchers are developing an idealized collector molecule that has a shape complementary to the surface atomic structure of xenotime, a rare earth yttrium-rich phosphate mineral.

Ensuring a reliable supply of rare earth elements, including four key lanthanides and yttrium, is a major goal of the Critical Materials Institute (https://cmi.ameslab.gov) as these elements are essential to many clean-energy technologies. These include energy-efficient lighting, ...