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As additive manufacturing technologies advance and 3D-printers get larger, there is a constant need for larger extruders with higher throughput to construct larger objects at reasonable time.

ORNL has developed a new hybrid additive manufacturing technique to create complex three-dimensional shapes like air foils and wind generator blades much more quickly.

Technologies are described directed to reducing weld additive part distortion with spot compressions integrated into the build process. The disclosed technologies can be used to make weld additive parts with potentially better geometrical accuracy.

ORNL researchers have developed a new method for producing thermoset foam insulation with improved processing and installation outcomes.

The ID provides a solution approach for faster chemical processing and carbon functional grading from SiC to MC to provide a tougher carbon and CMC structure.

The solution proposed here is a modified carbon-based tile face that is mechanically combined with an insulative backing. The tile face is based on a material architecture to minimize weight and thermal conductivity while maximizing thermal stability.

Important of the application is enabling a cost-effective precision manufacturing method Current technology is limited to injection molded individual pi-joints limiting control of pi-joint direction, this creates hurdle in introducing high volume production to the composite in