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Recent advancements at the U.S. Department of Energy’s Oak Ridge National Laboratory show that 3D-printed metal molds offer a faster, more cost-effective and flexible approach to producing large composite components for mass-produced vehicles than traditional tooling methods.

UT-Battelle has contributed up to $475,000 for the purchase and installation of advanced manufacturing equipment to support a program at Tennessee’s Oak Ridge High School that gives students direct experience with the AI- and robotics-assisted workplace of the future.

The Heartbeat Detector, developed at ORNL and licensed by Geovox Security Inc., detects hidden individuals in vehicles by measuring suspension vibrations. Now using a compact black box and cloud software, the system is more affordable and easier to use, while remaining the industry standard worldwide.

Scientists at ORNL have developed a vacuum-assisted extrusion method that reduces internal porosity by up to 75% in large-scale 3D-printed polymer parts. This new technique addresses the critical issue of porosity in large-scale prints but also paves the way for stronger composites.

The University of Oklahoma and Oak Ridge National Laboratory, the Department of Energy’s largest multi-program science and energy laboratory, have entered a strategic collaboration to establish a cutting-edge additive manufacturing center.

Inspired by a visit to ORNL’s Manufacturing Demonstration Facility, Jonaaron Jones launched a career in additive manufacturing that led to founding Volunteer Aerospace and now leading Beehive Industries’ external parts business. Through close collaboration with MDF, Jones has helped drive innovation in defense, aviation and energy, while growing high-tech jobs and strengthening the U.S. manufacturing base.

ORNL, the Tennessee Valley Authority and the Tennessee Department of Economic and Community Development were recognized by the Federal Laboratory Consortium, or FLC, for their efforts to develop Tennessee as a national leader in fusion energy.

During his first visit to Oak Ridge National Laboratory, Energy Secretary Chris Wright compared the urgency of the Lab’s World War II beginnings to today’s global race to lead in artificial intelligence, calling for a “Manhattan Project 2.”

ORNL's Gregorich and Syed Islam recently completed Cohort 19 of the Energy I-Corps program, an initiative of DOE’s Office of Technology Transitions that provides teams of researchers and industry mentors with an immersive two-month training.

Nick Sokol founded Algaeo, a company that uses microalgae to produce organic fertilizers, offering a sustainable, cost-effective alternative to synthetic fertilizers. Supported by Oak Ridge National Laboratory's Innovation Crossroads program, Sokol is developing this technology to improve soil health, boost plant growth and support small-scale farmers.