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Using a toolpath strategy for weight reduction, two near-net shape dies were manufactured using a gas metal arc welding additive manufacturing process at the Lincoln Electric Additive Solutions facility. Credit: Lincoln Electric

Recent advancements at the U.S. Department of Energy’s Oak Ridge National Laboratory show that 3D-printed metal molds offer a faster, more cost-effective and flexible approach to producing large composite components for mass-produced vehicles than traditional tooling methods.

ORNL's Quantum Science Center Director is speaking to a attendee at Purdue University Quantum Science Center Summer School poster presentation

The fifth annual Quantum Science Center, or QSC, Summer School at Purdue University, held Apr. 21 through Apr. 25, 2025, welcomed its largest group of students to date. Experts from industry, academia and national laboratories gathered at the Purdue Quantum Science and Engineering Institute to share their research in multiple areas of quantum science.

Oak Ridge High School student is working on an 3D printing machine donated by UT-Battelle

UT-Battelle has contributed up to $475,000 for the purchase and installation of advanced manufacturing equipment to support a program at Tennessee’s Oak Ridge High School that gives students direct experience with the AI- and robotics-assisted workplace of the future. 

A 3D printing nozzle wrapped in insulation extrudes black composite material into a small square mold on a green and white flat surface in a lab setting. Inset shows a close-up of a pressure gauge connected to brass valves and tubing.

Scientists at ORNL have developed a vacuum-assisted extrusion method that reduces internal porosity by up to 75% in large-scale 3D-printed polymer parts. This new technique addresses the critical issue of porosity in large-scale prints but also paves the way for stronger composites. 

Group of 11 people, 9 standing and two sitting are posing for a photo in front of University of Oklahoma red and white backdrop with UO logo. The two in front are shaking hands

The University of Oklahoma and Oak Ridge National Laboratory, the Department of Energy’s largest multi-program science and energy laboratory, have entered a strategic collaboration to establish a cutting-edge additive manufacturing center. 

Two cabinets of ORNL's Frontier supercomputer are open to show the blue and red cords on the inside.

Working in collaboration with researchers from Oak Ridge National Laboratory, D-Wave Quantum Inc., a quantum computing systems, software and services provider, has shown its annealing quantum computing prototype has the potential to operate faster than the leading supercomputing systems. 

Green and blue background of a graphic image that says Honors and Awards

Mariam Kiran, a quantum research scientist at the Department of Energy’s Oak Ridge National Laboratory, was recently honored as a finalist at the British Council’s Study U.K. Alumni Awards 2025, which celebrate the achievements of U.K. alumni worldwide.

Close up photo of components for jet engines, fanned out in a spiral from the center

Inspired by a visit to ORNL’s Manufacturing Demonstration Facility, Jonaaron Jones launched a career in additive manufacturing that led to founding Volunteer Aerospace and now leading Beehive Industries’ external parts business. Through close collaboration with MDF, Jones has helped drive innovation in defense, aviation and energy, while growing high-tech jobs and strengthening the U.S. manufacturing base.

Illustration of a virtual meeting on a laptop screen featuring diverse cartoon avatars of people in a grid layout. In the center, a logo reads “Winter Classic Invitational Student Cluster Competition.” The background consists of digital blue circuitry and data flow patterns, suggesting a technology or computing theme.

ORNL researchers helped introduce college students to quantum computing for the first time during the 2025 Winter Classic Invitational, providing hands-on access to real quantum hardware and training future high-performance computing users through a unique challenge that bridged classical and quantum technologies.

Two gray rectangular pillars are stood up vertically with a blue whisp running through the middle of them

Researchers at ORNL tested a quantum computing approach to an old challenge: solving canonical fluid dynamics problems. The study relied on support from the Quantum Computing User Program, part of ORNL’s Oak Ridge Leadership Computing Facility. The results highlight avenues for further study of quantum computing’s potential to aid scientific discovery.