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Sensing of additive manufacturing processes promises to facilitate detailed quality inspection at scales that have seldom been seen in traditional manufacturing processes.

This work seeks to alter the interface condition through thermal history modification, deposition energy density, and interface surface preparation to prevent interface cracking.

Additive manufacturing (AM) enables the incremental buildup of monolithic components with a variety of materials, and material deposition locations.
Red mud residue is an industrial waste product generated during the processing of bauxite ore to extract alumina for the steelmaking industry. Red mud is rich in minerals in bauxite like iron and aluminum oxide, but also heavy metals, including arsenic and mercury.

In additive printing that utilizes multiple robotic agents to build, each agent, or “arm”, is currently limited to a prescribed path determined by the user.

This invention discusses the methodology to calibrating a multi-robot system with an arbitrary number of agents to obtain single coordinate frame with high accuracy.

High strength, oxidation resistant refractory alloys are difficult to fabricate for commercial use in extreme environments.