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System and method for part porosity monitoring of additively manufactured components using machining
In additive manufacturing, choice of process parameters for a given material and geometry can result in porosities in the build volume, which can result in scrap.

A pressure burst feature has been designed and demonstrated for relieving potentially hazardous excess pressure within irradiation capsules used in the ORNL High Flux Isotope Reactor (HFIR).

An electrochemical cell has been specifically designed to maximize CO2 release from the seawater while also not changing the pH of the seawater before returning to the sea.

The ORNL invention addresses the challenge of poor mechanical properties of dry processed electrodes, improves their electrical properties, while improving their electrochemical performance.

Hydrogen is in great demand, but production relies heavily on hydrocarbons utilization. This process contributes greenhouse gases release into the atmosphere.

Sensing of additive manufacturing processes promises to facilitate detailed quality inspection at scales that have seldom been seen in traditional manufacturing processes.
Red mud residue is an industrial waste product generated during the processing of bauxite ore to extract alumina for the steelmaking industry. Red mud is rich in minerals in bauxite like iron and aluminum oxide, but also heavy metals, including arsenic and mercury.

High strength, oxidation resistant refractory alloys are difficult to fabricate for commercial use in extreme environments.

ORNL has developed a new hybrid membrane to improve electrochemical stability in next-generation sodium metal anodes.