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Materials produced via additive manufacturing, or 3D printing, can experience significant residual stress, distortion and cracking, negatively impacting the manufacturing process.

Sensing of additive manufacturing processes promises to facilitate detailed quality inspection at scales that have seldom been seen in traditional manufacturing processes.
Red mud residue is an industrial waste product generated during the processing of bauxite ore to extract alumina for the steelmaking industry. Red mud is rich in minerals in bauxite like iron and aluminum oxide, but also heavy metals, including arsenic and mercury.

In additive printing that utilizes multiple robotic agents to build, each agent, or “arm”, is currently limited to a prescribed path determined by the user.

This invention discusses the methodology to calibrating a multi-robot system with an arbitrary number of agents to obtain single coordinate frame with high accuracy.

High strength, oxidation resistant refractory alloys are difficult to fabricate for commercial use in extreme environments.

Gas metal arc welding (GMAW) wire arc additive manufacturing (WAAM) processes use inert shielding to protect the weld arc during material deposition, but do not protect the trailing bead, which can lead to weld issues varying from low finish quality to diminished material prop