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Scientists at ORNL have developed a vacuum-assisted extrusion method that reduces internal porosity by up to 75% in large-scale 3D-printed polymer parts. This new technique addresses the critical issue of porosity in large-scale prints but also paves the way for stronger composites.

A team from ORNL, joined by university students, recently traveled to the Ohio State University Research Reactor to conduct a novel experiment on nuclear thermal rocket fuel coatings — one that could help propel NASA’s astronauts to Mars faster and more efficiently.

During his first visit to Oak Ridge National Laboratory, Energy Secretary Chris Wright compared the urgency of the Lab’s World War II beginnings to today’s global race to lead in artificial intelligence, calling for a “Manhattan Project 2.”

Scientists designing the world’s first controlled nuclear fusion power plant, ITER, needed to solve the problem of runaway electrons, negatively charged particles in the soup of matter in the plasma within the tokamak, the magnetic bottle intended to contain the massive energy produced. Simulations performed on Summit, the 200-petaflop supercomputer at ORNL, could offer the first step toward a solution.

National lab collaboration enables faster, safer inspection of nuclear reactor components, materials
A research partnership between two Department of Energy national laboratories has accelerated inspection of additively manufactured nuclear components, and the effort is now expanding to inspect nuclear fuels.

The US focuses on nuclear nonproliferation, and ORNL plays a key role in this mission. The lab conducts advanced research in uranium science, materials analysis and nuclear forensics to detect illicit nuclear activities. Using cutting-edge tools and operational systems, ORNL supports global efforts to reduce nuclear threats by uncovering the history of nuclear materials and providing solutions for uranium removal.

ORNL researchers reached a significant milestone by building an entire 6.5-foot turbine blade tip using novel materials. The team then tested it against the forces of simulated lightning in a specialized lab at Mississippi State University, where the blade tip emerged pristine after tests that isolate the effects of high voltage.

In early November, ORNL hosted the International Atomic Energy Agency (IAEA) Interregional Workshop on Safety, Security and Safeguards by Design in Small Modular Reactors, which welcomed 76 attendees representing 15 countries, three U.S. national labs, domestic and international industry partners, as well as IAEA officers.

The Department of Energy’s Office of Electricity, in partnership with ORNL, has launched an experimental platform for energy sector-related data with enhanced emphasis on governance and usability.

ORNL researchers were honored with a prestigious ACE Award for Composites Excellence by the American Composites Manufacturers Association. The team won the “innovation in green composites design” prize for creating a fully recyclable, lightweight wind turbine blade tip that incorporates low-cost carbon fiber and conductive coating for enhanced protection against lightning strikes.