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Scientists at ORNL have developed a vacuum-assisted extrusion method that reduces internal porosity by up to 75% in large-scale 3D-printed polymer parts. This new technique addresses the critical issue of porosity in large-scale prints but also paves the way for stronger composites.

Inspired by a visit to ORNL’s Manufacturing Demonstration Facility, Jonaaron Jones launched a career in additive manufacturing that led to founding Volunteer Aerospace and now leading Beehive Industries’ external parts business. Through close collaboration with MDF, Jones has helped drive innovation in defense, aviation and energy, while growing high-tech jobs and strengthening the U.S. manufacturing base.

ORNL, the Tennessee Valley Authority and the Tennessee Department of Economic and Community Development were recognized by the Federal Laboratory Consortium, or FLC, for their efforts to develop Tennessee as a national leader in fusion energy.

A team from ORNL, joined by university students, recently traveled to the Ohio State University Research Reactor to conduct a novel experiment on nuclear thermal rocket fuel coatings — one that could help propel NASA’s astronauts to Mars faster and more efficiently.

Jairus Hines, an electronics and unmanned systems technician at ORNL, works with airborne, waterborne and ground-based drones. As part of the lab’s Autonomous Systems group, he applies "low and slow" drone technology to radiation detection for national security missions.
During a recent visit to ORNL, several OASA (IE&E) representatives explored the ORNL’s leadership in advanced nuclear energy development to inform the design and construction of a microreactor to power mission-critical facilities at two Army bases.
Training nuclear safety experts to measure the unseen: ORNL’s course enhances nuclear accountability
Professionals from government and industry gathered at ORNL for the Nondestructive Assay Holdup Measurements Training Course for Nuclear Criticality Safety, a hands-on training in nondestructive assay, a technique for detecting and quantifying holdup without disturbing operations.

ORNL's Gregorich and Syed Islam recently completed Cohort 19 of the Energy I-Corps program, an initiative of DOE’s Office of Technology Transitions that provides teams of researchers and industry mentors with an immersive two-month training.

By editing the polymers of discarded plastics, ORNL chemists have found a way to generate new macromolecules with more valuable properties than those of the starting material.

Nick Sokol founded Algaeo, a company that uses microalgae to produce organic fertilizers, offering a sustainable, cost-effective alternative to synthetic fertilizers. Supported by Oak Ridge National Laboratory's Innovation Crossroads program, Sokol is developing this technology to improve soil health, boost plant growth and support small-scale farmers.