Abstract
The objective of this research was to fabricate laser additive manufactured samples using the multi-beam fiber laser array system developed by Optonicus, and to test the ability of existing simulation tools to help understand the influence of various beam configurations on the heat transfer and solidification conditions that control microstructure development during processing. Optonicus produced Inconel 718 samples with two different beam configurations that exhibited dramatically different microstructure characteristics. A simplified analytical model was used in conjunction with microstructure selection theory to relate the differences in beam configuration and process conditions to the changes in microstructure. The analytical model was verified against standard quasi-static solutions and a numerical Computational Fluid Dynamics CFD model and the influence of fluid mechanics on the melt pool geometry was evaluated.
