Abstract
The phase-out of hydrochlorofluorocarbons (HCFC) refrigerants in developing countries is currently underway according to the Montreal Protocol. R-22 is one of the most commonly used HCFCs in the developing nations. It is extremely well suited for air conditioning and refrigeration (AC&R) in high ambient temperature environments. Non-Article 5 countries have already gone through the phase-out of HCFCs and settled on using R-410A as the refrigerant of choice for AC applications. Previous studies have shown that R-410A results in significant capacity and performance degradation at higher ambient temperature conditions. As such, there is a growing concern on finding alternative refrigerants to R-22 that would have zero ODP, lower GWP, and at the same time maintain acceptable performance at higher ambient temperatures. Furthermore, the developed world’s transition through higher global warming potential (GWP) refrigerants like HFC and HFC blends resulted in significant direct CO2 equivalent emissions. It is imperative to develop a bridge for developing nations to avoid the transition from HCFC to HFC and then from HFC to alternative lower GWP refrigerants. This paper summarizes data from an experimental campaign on alternative refrigerant evaluation for R-22 and R-410A substitutes for mini-split air conditioners designed for high ambient environments. The experimental evaluation was performed according to ANSI/ASHRAE Standard 37 and the performance was rated at test conditions specified by ANSI/AHRI 210-240 and ISO 5151. Additional tests were conducted at outdoor ambient temperatures of 52°C (125.6°F) and 55°C (131°F) to evaluate their performance at high ambient conditions. Alternative refrigerants, some of which are proprietary, included R-444B, DR-3, N-20b, ARM-20b, R-290, and DR-93 as alternatives to R-22 and R-32, DR-55, L41-2, ARM-71A, and HPR-2A as alternatives to R-410A. The units’ performances were first verified using the baseline refrigerant and then drop-in refrigerant evaluation followed including soft optimization to ensure refrigerant performance is adequately represented. The soft optimization included: 1) charge optimization, 2) lubricant change, and 3) flow control. The paper presents the relative performances (efficiency and capacity) of the alternative refrigerants compared to the baseline refrigerants at the different operating conditions. Paper concludes with remarks about the suitability of alternative refrigerants for R-22 and R-410A applications in high ambient temperature regions.
