Advanced Manufacturing & Industrial Decarbonization Programs

A thriving manufacturing sector is vital to the nation’s economic health and global security, yet few companies possess the research and development (R&D) capacity essential to staying competitive. Oak Ridge National Laboratory (ORNL) draws upon unmatched capabilities in materials, neutrons, and computational science to develop innovative manufacturing technologies, helping large and small companies alike. These efforts are directed toward solutions that will drive US economic competitiveness and energy productivity.
Using ORNL’s world-class resources for scientific discovery, such as Summit, the world’s fastest supercomputer, the Spallation Neutron Source (SNS), and the High Flux Isotope Reactor (HFIR), researchers can examine microstructures to better design new materials and fabrication methods, leverage multidisciplinary expertise for the development of new bio-based materials, and measure residual stress to certify printed components.
The Manufacturing Demonstration Facility (MDF) is the nation’s only large-scale open-access facility for rapidly demonstrating early stage R&D manufacturing technologies and optimizing critical processes.
The Carbon Fiber Technology Facility (CFTF) is developing methods using low-cost feedstocks to assist industry in overcoming the barriers of carbon fiber production cost, scalability of processes, and development of fiber-reinforced polymer composites for end use.
The Battery Manufacturing Facility (BMF) is the country’s largest open-access battery and research development center focused on high-performance, low-cost water-borne processing technology, high-speed curing for advanced electrodes, low-cobalt and cobalt-free cathodes, and high-performance computing for advanced processing, performance validation, and life prediction.
Next-generation materials
Strong lightweight and bio-based materials for a range of applications.
Innovative processes
Additive manufacturing or 3D printing, machine tools, and carbon fiber composites.
Artificial intelligence and enabling technologies
Advanced computation, data analysis tools, machine learning, advanced visualization/sensors and characterization.
Robotics, controls and automation
Cyber-physical systems and closed-loop systems with born-qualified components.
Machine tools
Advanced manufacturing to shape metal components for tools critical to national defense.