UN Packaging Specification and Stores Catalog
CATALOG RECEIVING INSPECTION PLAN
(to be used with the receiving inspection
checklist included with each specification)
Date Issued: November 15, 1999 Revision: 2
1. Frequency
of Inspection:
Inspection required upon each receipt.
2. Method of
Inspection:
Visual and Dimensional all packagings.
Visual, Dimensional, and Ultrasonic Evaluation,
as required, on metal packagings.
3. Sampling
Procedure:]
Based on ANSI/ASQC Z1.4-1993, AQL: 1.5 for
major defects and 25 for minor defects,
General Inspection Level:
Normal (see attached). General Inspection Levels may change at
the Packaging Engineers determination of vendor performance.
Documentation of change will be provided.
4. Inspection
Personnel Qualifications:
Visual and Dimensional inspectors
are to be qualified by the appropriate site certification and qualification
requirements for Receiving Inspectors.
Inspectors
performing ultrasonic evaluations are to be either NDT Level-II certified
or approved by on-the-job training and instruction by an NDT Level-III
inspector or approved qualified equal (approved by
ORNL's Packaging Operations Manager).
5. Measuring
and Testing Equipment & Calibration Status:
M&TE to be used includes: micrometer
(type for measuring curvatures), UT thickness apparatus. M&TE
used should have a current calibration decal affixed. This should be verified
prior to each use.
6. Characteristics
to be Inspected:
See appropriate checklist included
with specification.
7. Acceptance
Criteria:
See appropriate checklist included
with specification.
8. Data to
be Recorded:
See appropriate checklist included
with specification.
9. Inspection
Records and Retention:
Completed inspection checklists
with associated certifications, specifications, etc. are to be maintained
for 2 years by the inspecting organization.
Nonconformance Reports, with checklist
attached, are to be maintained for 5 years by the QA Specialist assigned
to the ORNL Packaging Operations.
Former Inspection Plans (after
revision) are to be maintained for 2 years by ORNL Packaging Operations.
General Inspection Level:
II (Normal Inspection)
Acceptable Quality Level:
1.5 for Major Defects; 25 for Minor Defects
Submission of Product:
Unit - one packaging in a lot.
Lot - one distinct item number (on the Receiving Report) received.
Drawing of Samples:
A sample consists of one or more units drawn from a lot. Samples
are to be chosen at random and should be evenly dispersed throughout the lot.
The number of units in the sample is the sample size.
Classification of Defects:
Major Defect - Any nonconformance with dimensional, material,
operational, or marking requirements.
Minor Defect
- Any significant nonconformance associated with the physical appearance
of the packaging (paint, cleanliness, cuts, dents, corrosion, scratches,
etc.).
Determining Acceptability:
The number of sample units
inspected shall be equal to the sample size given in the plan. If the number
of units with defects found in the sample is equal to or less than the
acceptance number, the lot shall be considered acceptable. If the
number of units with
defects is equal to or greater than the rejection number, the lot
shall be rejected.
Lot Size |
Sample
Size |
Major Defects |
Minor Defects |
| Accept Number |
Reject Number |
Accept Number |
Reject Number |
| 2 |
to |
8 |
2 |
0 |
1 |
1 |
2 |
| 9 |
to |
15 |
3 |
0 |
1 |
2 |
3 |
| 16 |
to |
25 |
5 |
0 |
1 |
3 |
4 |
| 26 |
to |
50 |
8 |
0 |
1 |
5 |
6 |
| 51 |
to |
90 |
13 |
0 |
1 |
7 |
8 |
| 91 |
to |
150 |
20 |
1 |
2 |
10 |
11 |
| 151 |
to |
280 |
32 |
1 |
2 |
14 |
15 |
| 281 |
to |
500 |
50 |
2 |
3 |
21 |
22 |
| 501 |
to |
1200 |
80 |
3 |
4 |
21 |
22 |
| 1201 |
to |
3200 |
125 |
5 |
6 |
21 |
22 |
| 3201 |
to |
10000 |
200 |
7 |
8 |
21 |
22 |
| 10001 |
to |
35000 |
315 |
10 |
11 |
21 |
22 |
The information
pertained in the above Inspection Plan was extracted from ANSI
ASQC Z1.4-1993 (formerly MIL-STD-105D) by Keith S. Joy, Quality
Assurance Specialist.
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