IMPROVING ENERGY PERFORMANCE OF
STEEL STUD WALLS
Steel Framing Can Perform As Well
As Wood
Jan
Kosny, Jeffrey E. Christian , and André
O. Desjarlais
Oak Ridge National Laboratory, Buildings
Technology Center
ABSTRACT:
Steel stud wall systems for residential
and commercial buildings are gaining in popularity. Very strong thermal bridges caused by highly conductive steel
studs degrade the thermal performance of such walls. Several wall
configurations have been developed to improve their thermal performance. The
authors tried to evaluate some of these wall systems.
Very often, thermal
performance of the steel stud wall is compared with wood stud wall. A reduction
of the in-cavity R-value caused by the wood studs is about 10% in wood stud
walls. In steel stud walls, thermal bridges generated by the steel components,
reduce their thermal performance by up to 55%.
Today, steel stud walls are believed to be considerably less thermally
effective than similar systems made of wood because steel has a much higher
thermal conductivity than wood. Relatively high R-values may be achieved by
installing insulating sheathing, which is now widely recommended as the remedy
for a weak thermal performance of steel stud walls.
A series of the promising
steel stud wall configurations were analyzed. Some of these walls were designed
and tested by the authors, some were tested in other laboratories, and some
were developed and forgotten a long time ago. Several types of thermal breaking
systems were used in these walls:
• Insulating
sheathing;
• Several
types of distance washers (spacers) to reduce contact area between the steel
studs and exterior sheathing;
• Reflective
surfaces were added to spacer systems to improve R-value of air space;
• Studs
with reduced stud depth area or two rows of studs;
• Several
unconventional shapes of studs;
• Local
foam insulation for studs, and
• A
novel concept of combined foam/steel studs.
Two- and three-dimensional
finite difference computer simulations were used to analyze twenty steel stud
wall configurations. Also, a series of ASTM C 236 hot-box tests were conducted
on several of these walls. Test results
for twenty-two additional steel stud walls were analyzed. Most of these walls
contained conventional C-shape steel studs. Commonly used fiberglass and EPS
were used as an insulation material. In many of the tested walls, the R-value
exceeded 16 hft2F/Btu (2.81
m2K/W). The most promising steel stud wall configurations have
reductions of the center of cavity R-values below 20%.
1. INTRODUCTION
Steel stud wall systems for
residential buildings are gaining in popularity in the United States.
Unfortunately, due to the significant thermal bridging potential created by
steel components, such walls, if they are not suitably designed, could lead to
the excessive heat transfer for building walls in the future. Based on the
result of tests and computer modeling, the thermal performance of steel stud
walls are discussed. Traditional thermal performance analysis focused on the
wall thermal resistance that has been enriched with a novel method for
evaluating the insulation material thermal efficiency. Most of the analyzed
walls were of conventional construction. They consisted of the interior finish
layer, wall cavity (insulated, or not), exterior sheathing layer, and exterior
finish. In some test walls, novel thermal breaking systems were installed such
as spacers to reduce the contact area between studs and the exterior layer of
the walls. Also, a new way of insulating the studs in contact areas was
considered.
A computer analysis of the
thermal performance of steel stud walls was carried out based on the clear wall
perspective. Currently, most of the
simplified thermal calculations for steel stud wall systems are based on the
measured or calculated thermal performance of the flat wall area without the
effect of the wall details included. In this paper, this method is called the
“clear wall” method. The clear wall is
understood as the part of the wall that is free of thermal anomalies due to wall
details (i.e., windows or doors' perimeters) or intersections with the other
building surfaces.
In this paper, the analysis
is based on test results and on two- and three-dimensional computer modeling.
To aid in the understanding of the thermal performance of steel stud walls, a
series of twenty configurations of the steel stud walls was simulated. A finite
difference computer code was used to model walls. Maps of the temperature distribution (isotherms) in walls were
developed. These isotherms were used to
calculate effective R-values. Using
simulated R-values, several configurations of wall insulation were examined.
In many cases, commercially
available steel stud wall systems were initially designed by simple replacement
of wood studs, joists, headers, etc., by structurally equivalent steel
components. Steel substitutes of the
wood structure are very often being installed without consideration of the
difference in thermal conductivity between wood and steel. Strong thermal
bridges caused by highly conductive steel components worsen thermal performance
of these walls. Because steel has higher thermal conductivity than wood,
intense heat transfer occurs through the steel wall components. Wall R-value
reductions (Framing Effects) caused by studs (as functions of the level of
exterior insulation sheathing and stud spacing) were estimated and compared for
all considered cases.
Several wall configurations
are being developed to improve steel frame system thermal performance. Some of
these innovations are evaluated in this paper. The most popular way to improve
the thermal performance of steel stud walls is installing exterior insulation
sheathing. Some designers try to reduce thermal bridge effects generated by the
steel stud by installing horizontal steel, or wooden spacers that reduce the
contact area between studs and wall finish layers. Another way to minimize the
contact area between studs and sheathing material is achieved by forming small
dimples on the stud flange surfaces. Also, some building material producers
claim that the improvement in steel stud walls’ thermal performance may be
obtained by increasing the area of the holes located on the stud web. Some
unconventional shapes of steel studs are discussed as well.
2.METHODS
OF THERMAL ANALYSIS
Currently, most of the
simplified thermal calculations for steel stud wall systems are based on the
measured or calculated thermal performance of the flat wall area without
including the effect of the wall details. Also, in this paper, the thermal performance
analysis of steel stud walls were carried out based on the clear wall
perspective.
The clear wall thermal
performance analysis was focused on the wall thermal resistance, understood as
a function of the wall material configuration. The clear wall R-value study was
supported by the analysis of the thermal efficiency of different kinds of
sheathing, and cavity insulation. The percentage reduction of center-of-cavity
R-value (actual material R-value in the middle of the cavity between studs)
caused by steel studs is called the Framing Effect. It was used to compare
different steel stud wall systems.
Theoretical Clear Wall Thermal Analysis
Thermal bridges created by
steel components in steel stud walls (i.e., studs and tracks) can have a major
effect on the thermal performance of building envelopes, increasing winter heat
losses and summer heat gains. In wall constructions containing steel studs,
two- and three-dimensional heat transfer is taking place. That is why the
analysis conducted for this paper is based on tests and two- and
three-dimensional computer modeling. To support results of computer
simulations, ASTM C 236 reference hot-box tests, were conducted for some of the
walls. The calibrated finite difference computer code was then used to model
other walls.
A generalized heat
conduction code developed by Oak Ridge National Laboratory (ORNL), Heating 7.2,
was used to analyze the thermal fields in steel stud walls [1]. The Heating 7.2 was used to solve
steady-state heat conduction problems in two- or three-dimensions using
Cartesian coordinates. The surface-to-environment boundary conditions were
specified for both surfaces of simulated walls. The exterior wind velocity of
15 mph was assumed. According to the ASHRAE Handbook of Fundamentals [2], at
the outside wall surface, thermal resistance was set at 0.17 hft2F/Btu
(0.03 m2K/W) and at the inside wall surface thermal resistance of
0.68 hft2F/Btu (0.12 m2K/W) was used during computer
modeling. Two-dimensional modeling was performed for most of the clear wall
areas. Three-dimensional modeling was
necessary for wall configuration containing distance spacers, holes in stud
depths areas, triangular studs, etc. Maps of temperatures obtained from the
modeling were used to calculate average heat fluxes and wall R-values.
Contact resistances were not assumed during modeling, however the
accuracy of Heating 7.2's ability to predict wall system R-values was verified
by comparing simulation results with published test results for twenty-eight
masonry, wood frame, and steel stud walls.
Ten empty two-core 12-in. (30-cm.) units reported by Valore [3], Van
Geem [4], and James [5] were modeled with accuracy better than "4 percent [6]. Similarly eight filled
two-core 12-in. (30-cm.) units reported by Valore, Van Geem, and James were
modeled with accuracy better than "6 percent. A 2x4 wood stud wall
reported by James was modeled with accuracy better than "2 percent.
The differences between laboratory test and Heating 7.2 simulation results for
nine steel stud walls described by Brown [7], Strzepek [8], and Barbour [9],
and ten walls tested by the authors were analyzed [10]. For three conventional
steel stud walls tested by the authors, the average accuracy of computer
modeling was within 2.3% [10]. Considering that the precision of the guarded
hot box method is reported to be approximately 8% [11], the ability of Heating
7.2 to reproduce the experimental data is adequate to make the desired
analysis.
Framing Effect (f).
Calculations and test results
for steel frame clear wall areas show that the measured wall R-value can be
considerably lower than the “center of cavity” R-value that exclude the effects
of thermal bridges caused by steel studs [12,13]. However, those comparisons do
not clearly show how effectively the wall materials are used. Several ways of
improving thermal performance of the steel stud walls have been considered. For
example, it is widely-known that, in steel stud walls, the increase of R-value
may be achieved simply by installing insulating sheathing. Sometimes it is not
the most effective solution. If used efficiently, insulation material should
bring to the wall at least as much of the additional R-value as it is the
nominal R-value of the used insulation. Unfortunately, most designers do not
have sufficient analytical tools to compare possible configurations of steel
stud walls. This narrows thermal performance evaluations of steel stud walls to
simple comparisons of clear wall R-values.
An analysis of the wall
R-value reduction caused by the steel studs may aid in the thermal designing of
steel stud walls. A simple way to calculate this reduction is shown in Figure 1. The R-value reduction generated by the
steel studs is called the framing effect," f." The framing effect
represents the reduction in wall R-value due to the thermal bridge and can be
described by the following formula:
where:
Rsimul = simulated
or experimental clear wall R-value (with studs included ), and
Rc-cav = R-value for layers of material
(center-of-cavity R-value), excluding
thermal resistances of air spaces.
In several steel stud walls,
the framing effect is reported between 30% – 50% [8,14], while for wood stud
walls, the framing effect does not typically exceed 12% [15]. It is possible to
design and build steel stud wall with the framing effect lower than 15%. This
will be discussed below.
Hot-Box Tests of Steel Stud Walls.
Measurements of wall systems
are typically carried out by apparatus such as the one described in ASTM C 236,
Standard Test Method for "Steady-State Thermal Transmission Properties of
Building Assemblies by Means of a Guarded Hot Box" [11]. A relatively large (approximately 8 x
8-ft -
244x144-cm. or larger) cross-section of the clear wall area of the wall
system is used to determine its thermal performance. Thermal anomalies such as steel studs are typically included in
the test configuration. The precision of this test method is reported to be
approximately 8% [11].
In this paper, experimental
results of guarded hot box tests for several configurations of C‑shaped
steel stud walls are presented. The tests were conducted by the United States
and Canadian laboratories. This collection does not represent all steel stud
wall test data available in the open literature.
Several sheathing insulation
materials and other thermal break techniques were evaluated. In some walls,
thermal effectiveness of steel or wood spacers was evaluated. Wood and steel
spacers were intended to reduce the contact area between studs and the exterior
layer of the wall and to increase wall R-value.
3. THERMAL BREAKING SYSTEMS FOR THERMALLY
EFFICIENT STEEL STUD WALLS
This section focuses on the efficiency
of thermal breaking systems in steel stud walls. The authors will discuss
simulation and experimental results for several configurations of steel stud
walls containing thermal breaking systems. Most walls were constructed in the
conventional way. They consisted of the interior board layer, wall cavity
(insulated, or not), exterior sheathing layer, and exterior finish. Several
types of insulating techniques for steel stud walls were evaluated. In some
walls, two types of spacers were used to separate studs from the sheathing
material. Wood and steel spacers reduced the contact area between stud flanges
and the exterior layer of the wall.
Also, the thermal performance of walls containing unconventionally shaped
steel studs, or combined foam-steel studs were analyzed.
Insulating Sheathing
It is widely known that
installing exterior insulating sheathing is one of the simplest ways to improve
a thermal performance of steel stud walls. Thermal efficiency of the usage of
insulating sheathing was previously analyzed by several authors [7, 8, 9, 10,
12, 3]. Insulation sheathing reduces thermal bridge effects generated by steel
studs. Figure 2 is using computer modeling
results to depict a relation between the thickness of the insulation sheathing
and framing effect for 3-1/2-in. steel stud walls. As a result, wall R-value
increases and surface temperature difference between center of cavity and steel
stud area is reduced.
Table 1 lists the ideal and
experimental thermal resistance of twelve steel stud wall systems, along with
the calculated framing effect. Test walls A.1 through A.5, B.1 through B.1.B
constructed of 3-5/8-in. (9.2-cm.) studs with R-11 (1.9m2K/W)
fibrous cavity insulation and 1/2‑in. (1.3-cm.) gypsum board interior
sheathing. Test wall M.1 consisted of 3-5/8-in. (9.2-cm.) studs, no cavity
insulation, and 2-in. (5.1-cm.) thick EPS sheathings on both sides. EPS
sheathing had 3/4-in. (1.9-cm.) deep notches to accommodate the steel studs.
Test walls B.2 through B.2.B contained 6-in. (15.2-cm.) studs, R-19 (3.3 m2K/W)
fibrous cavity insulation, and 1/2-in. (1.3-cm.) thick gypsum board.
| Wall symbol* | Steel studs | Exterior sheathing | Ridealhft2F/Btu (m2K/W) | R test[hft2F/Btu] (m2K/W) | f [%] | A.1. | 3-5/8" (9.2-cm.), 24" o.c. (61-cm.) | ½” (1.3-cm.) plywood | 12.8 (2.25) | 7.9 (1.39) | 38.2 | A.2. | 3-5/8" (9.2-cm.), 24" o.c. (61-cm.) | 1" (2.5-cm.) EPS | 17.6 (3.1) | 13.7 (2.41) | 21.1 | A.3. | 3-5/8" (9.2-cm.), 24" o.c. (61-cm.) | 1" (2.5-cm.) EPS over ½” (1.3-cm.) gypsum board | 18.0 (3.17) | 13.9 (2.45) | 22.8 | A.4. | 3-5/8" (9.2-cm.), 24" o.c. (61-cm.) | ½” (1.3-cm.) EPS | 15.2 (2.68) | 11.4 (2.01) | 25.1 | A.5. | 3-5/8" (9.2-cm.), 24" o.c. (61-cm.) | 2" (5.1-cm.) EPS | 23.0 (4.05) | 18.9 (3.33) | 17.8 | B.1. | 3-5/8" (9.2-cm.), 24" o.c. (61-cm.) | ½” (1.3-cm.) gypsum board | 12.2 (2.15) | 7.8 (1.37) | 36.3 | B.1.A. | 3-5/8" (9.2-cm.), 24" o.c. (61-cm.) | 1" (2.5-cm.) EPS over ½”(1.3-cm.) gypsum board | 16.0 (2.82) | 12.5 (2.2) | 21.8 | B.1.B. | 3-5/8" (9.2-cm.), 24" o.c. (61-cm.) | 1-1/2" (3.8-cm.) EPS over ½”(1.3-cm.) gypsum board | 17.6 (3.10) | 13.9 (2.45) | 21.2 | B.2. | 6" (15.2-cm.), 24" o.c. (61-cm.) | ½” (1.3-cm.) gypsum board | 19.1 (3.36) | 9.6 (1.7) | 49.8 | B.2.A. | 6" (15.2-cm.), 24" o.c. (61-cm.) | 1" (2.5-cm.) EPS over ½”(1.3-cm.) gypsum board | 22.88 (4.0) | 14.1 (2.5) | 38.4 | B.2.B. | 6" (15.2-cm.), 24" o.c. (61-cm.) | 1-1/2" (3.8-cm.) EPS over ½” (1.3-cm.) gypsum board | 24.53 (4.3) | 15.7 (2.8) | 36.0 | M.1 | 3-5/8" (9.2-cm.), 24" o.c. (61-cm.) | 2" (5.1-cm.) EPS on both sides no cavity insulation | 20.69 (3.6) | 18.00 (3.2) | 13.0 |
* wall configuration
described in Appendix 1.
The lowest Framing Effect
value - f (13%) was obtained with wall M.1 (two layers of 2-in. -5.1‑cm. thick
EPS sheathing with 3/4-in. (1.9-cm.) deep notches for stud flanges and no
cavity insulation). The f value of 18% was achieved with the wall A.5., were
the thickest ( 2"- 5.1-cm.) layer of rigid foam sheathing was installed.
The f values increase with a decrease in the thickness of the insulating
sheathing. For a 3-5/8" (9.2-cm.) stud wall with ½" (1.3-cm.) thick
layer of EPS sheathing, f is about 25%. For a 3-5/8" (9.2-cm.) stud wall
with 1" (2.5-cm.) thick layer of EPS sheathing, f is about 22%. For a 3-5/8" (9.2-cm.) stud wall with
½" (1.3-cm.) thick layer of plywood sheathing f value is only 38%. For
6" (15.2-cm.) stud walls, f values are 12%-15% higher than the comparable
3-5/8" (9.2-cm.) stud walls. As shown in Figure 3,
additional EPS sheathing reduces the temperature difference between the center
of cavity and the stud area. For walls with no sheathing (B.1 and B.2), the
temperature differences between the center of cavity and the stud area are
equal about 7.5oF (4.2oC), for test temperature difference
between the meter and climate side of the wall of about 50oF (28oC). When insulating sheathing
is used (walls B.1.A, B.1.B, B.2.A, and B.2.B) the temperature difference
between the center of cavity and the stud area was reduced to about 4oF (2.2oC). Reduction in the
temperature difference between the steel stud and the center-of-cavity
diminishes the possibility of “ghosting” and aesthetic problems caused by the
attraction of the dirt to cold areas of the wall surface. In this light, using
an insulating sheathing can be recommended as an efficacious way of the
improving the thermal performance of steel stud walls.
Reduction of the Heat Transfer Between Studs and
Sheathing (Ridges in Stud Flange Area, Dimples, Wood and Steel Spacers, and Foam
Tape on the Face of Stud Flanges)
Four ways to reduce the
contact area between studs and the sheathing are discussed in this paper.
Several authors report that a reduction of the contact area between studs and
sheathing layers may lead to the increase of the steel stud wall R-value
[9,14]. Contact area between the stud flange and the sheathing material can be
simply reduced by the change of the shape of the stud flange. Sometimes it is
realized in the stage of the production of steel studs, by the outward
extrusion of the small protuberances (dimples), or ridges in the stud flange
surface. Sheathing material in such walls is not supported exactly by the stud
flange, but by the surface of these protuberances on the flange area. Also,
distant spacers can be used to reduce the thermal bridge effect in steel stud
walls [9]. The authors assumed that the effectiveness of the usage of furring
strips in steel stud walls could be higher if they are made of the less
conductive materials. Five steel stud walls (C.1, C.1.A, C.1.B, C.2, C.2.A)
with wood spacers and two walls (C.3 and C.3.A) containing 6-in. studs with two
vertical distance ridges on each flange were tested by the authors. A schematic
of these studs is presented in Figure 4.
Vertical ridges reduced contact area between studs and the sheathing material
by about 95%. Traditionally constructed wall C.2.B was tested for comparison.
The above three walls, and similar three with 3.5-in. thick cavity were
simulated. Thermal properties of materials for the three simulated walls were
assumed to be the same as the tested walls. Data from this analysis is
presented in Table 2. Structural configurations of these walls are presented in
Appendix 1.
Table 2.
Thermal performance of the wall containing studs with vertical distance ridges
| Wall symbol | Wall construction * | Test R-value [hft2 F/Btu] (m2 K/W) | Simul. R-value [hft2 F/Btu] (m2 K/W) | Improvement [hft2 F/Btu] (m2 K/W) | Improvement [%] | f [%] |
| C.2.B | 6-in.(15.2-cm.) studs, 20 g.a.(0.1-mm.), 24 in. (61-cm.) o.c. | 9.58 (1.69) | 9.50 (1.67) | 50.2 | ||
| C.3 | As C.2.B., stud with two 1/4-in. (0.64-cm.) distance ridges. | 10.44 (1.84) | 10.46 (1.84) | 0.96 (0.17) | 10.1 | 45.1 |
| C.3.A | As C.2.B., stud with two ½-in.(1.3-cm.) distance ridges. | 11.12 (1.96) | 10.63 (1.87) | 1.13 (0.20) | 11.9 | 44.3 |
| SIM.10 | 3 ½-in.(8.9-cm.) studs, 20 g.a.(0.1-mm.), 24 in. (61-cm.) o.c. ** | 7.17 (1.26) | 38.0 | |||
| SIM.11 | As SIM.10., stud with two 1/4-in. (0.64-cm.) distance ridges. ** | 7.81 (1.38) | 0.64 (0.11) | 8.9 | 32.5 | |
| SIM. 11.A | As SIM.10.., stud with two 1/4-in. (0.64-cm.) distance ridges. ** | 7.89 (1.39) | 0.72 (0.13) | 10.6 | 31.8 |
* wall configuration
described in Appendix 1.
* * (material
properties like for wall C.2.B)
Thermal
properties of materials used in walls presented in Table 2 are shown in Table
3.
| Wall Material | Nominal Thickness in. (cm.) | Actual Thickness in (cm.) | Measured Thermal Conductivity Btu-in/hft2 F (W/mK) | |
| 1. | Steel studs | 18-g.a. (0.012) | 48x10-2(0.12) | 481.30 (67.4) |
| 2. | Plywood | 0.50 (1.3) | 0.80 (0.12) | |
| 3. | Gypsum Wall Board | 0.50 (1.3) | 0.64 (1.63) | 1.32 (0.18) |
| 4. | R-19 Paper-Faced fiberglass | 6.00 (15.20 | 0.33 (0.05) |
In the Wall C.3.A, ½-in.
(1.3-cm.) ridges yield a 16% increase in R-value compared to C.2.B. In the case
of Wall C.3, an increase of about 9% is noted. The thermal effectiveness of the
½-in. (1.3-cm.) and 1/4-in. (0.6-cm.) ridges are similar. As shown in Figure 5, vertical ridges on the stud flange reduce
the temperature difference between the center of cavity and the stud area. For
the traditional Wall C.2.B, the temperature differences between the center of
cavity and the stud area are equal about 7.1 F (3.9oC), (for the
test temperature difference between the meter and climate side of the wall, of
about 50oF- 28oC). When studs with vertical ridges are
used (walls C.3, and C.3.A), the temperature differences between the center of
cavity and the stud area were reduced to about 5.1oF (2.8oC)
and 4.2oF (2.3oC), respectively. For simulated walls
SIM10, SIM11, and SIM11.A with 3-1/2-in. (8.9-cm.) studs, f values are 10%-12%
lower than for walls with 6-in. (15.2-cm.) studs.
An additional four walls
were modeled to examine the thermal effect of the usage of studs with the
extruded dimples (0.1-in. - 0.25-cm.) on the flange surfaces. A schematic of
these studs is presented in Figure 6. Extruded
dimples reduced contact area between studs and the sheathing material by 89%.
Traditionally constructed walls SIM12 and SIM13 were simulated to enable
comparisons. All walls used 3.5-in. (8.9-cm.) studs. The wall cavity was
insulated with R-11 batts. Thermal properties of materials for simulated walls
are presented in Table 4. Due to the fact that thermal modeling analysis was
performed before the tests, different thermal conductivities (for some
materials) can be found for thermal simulations and the tests. Simulation
results are presented in the Table 5. Structural configurations of these walls
are presented below.
Table 4. Thermal properties
of wall materials for steel stud walls simulated for the study of the usage of
extruded dimples on the flange surface
| Wall Material | Nominal Thickness in (cm.) | Thermal Conductivity Btu-in/hft2 F (W/mk) | |
| 1. | Steel studs: 3-1/2-in. (8.9-cm.), Stud’s Flange: 1-5/8-in (4.1-cm.). | 18-g.a. (0.12) | 333 (46) |
| 2. | Gypsum Wall Board | 0.50 (1.3) | 1.11 (0.15) |
| 3. | Plywood | 0.50 (1.3) | 0.80 (0.11) |
| 4. | EPS | 3.50 (8.9) | 0.25 (0.04) |
| 5. | Fiberglass | 3.50 (8.9) | 0.29 (0.04) |
| Wall symbol | Wall construction * | Test R-value [hft2 F/Btu] (m2 K/W) | Simul. R-value [hft2 F/Btu] (m2 K/W) | Improvement [hft2 F/Btu] (m2 K/W) | Improvement [%] |
| SIM12. | Plywood, traditional 3 ½ -in. (8.9-cm.) studs, R-11, gypsum board. | 8.07 (1.42) | 39 | ||
| SIM. 12.A | Plywood, traditional 3 ½ -in. (8.9-cm.) studs with distance dimples, R-11, gypsum board. | 8.77 (1.54) | 0.7 (0.12) | 8.7 | 33 |
| SIM.13. | EPS, traditional 3 ½ -in. (8.9-cm.) studs, R-11, gypsum board. | 10.12 (1.78) | 30 | ||
| SIM. 13.A. | EPS, traditional 3 ½ -in. (8.9-cm.) studs with distance dimples, R-11, gypsum board. | 10.73 (1.89) | 0.61 (0.11) | 6.0 | 26 |
* wall configuration
described in Appendix 1.
Walls with EPS sheathing are
thermally more effective. However, a greater improvement was observed for wall
SIM13.A with plywood sheathing. In walls containing studs with distance ridges,
a reduction of contact area between the stud flange and the sheathing was about
95% and improvements in R-value were about 10%. In walls containing studs with
extruded distance dimples, a reduction of the contact area between the stud
flange and the sheathing was 89% and improvements in R-value were also lower —
about 8%. Temperature distributions on the warmer surfaces of the simulated
walls ()T = 50oF - 28oC ) are depicted in Figure 7. The extruded distance dimples on the stud
flange surfaces, only slightly reduced temperature of the wall surface in the
place of the stud location. A greater reduction of the temperature difference
between the wall surface in the center of cavity and the wall surface in the
place of the stud location was caused by EPS sheathing insulation.
The thermal effect of the
application of spacers was examined in three walls tested by another laboratory
(A.6, A.7, A.14) [8], and five walls tested by the authors. The thermal break
was created by installing horizontal steel or wooden furring strips (see
example on Figure 8.). They separated the steel
stud from the exterior sheathing and created an air cavity. In Wall C.1.B, this cavity was filled by
additional fiberglass insulation (R-7). Results or the effectiveness of spacers
are presented in Table 6.
| Wall symbol | Wall construction * | Test R-value [hft2 F/Btu] (m2 K/W) | Simul. R-value [hft2 F/Btu] (m2 K/W) | Improvement [hft2 F/Btu] (m2 K/W) | Improvement [%] |
| A.1. | ½ in. (1.3-cm.) plywood, 3-5/8 (9.2-cm.) in. studs, R-11, ½-in. (1.3-cm.) gypsum board. | 7.9 (1.4) | 38.2 | ||
| A.6. | ½ in. (1.3-cm.) plywood, 7/8-in. (2.2-cm.) steel furring, 3-5/8 in. (9.2-cm.) studs, R-11, ½-in. (1.3-cm.) gypsum board. | 9.3 (1.6) | 1.4 (0.2) | 17.7 | 27.2 |
| A.2. | 1-in. (2.5-cm.) EPS, 3-5/8 in. (9.2-cm.) studs, R-11, ½-in. (1.3-cm.) gypsum board. | 13.7 (2.4) | 21.1 | ||
| A.7. | 1-in. (2.5-cm.) EPS, 7/8-in. (2.2-cm.) steel furring, 3-5/8 in. (9.2-cm.) studs, R-11, ½-in. (1.3-cm.) gypsum board. | 14.4 (2.5) | 0.7 (0.1) | 5.1 | 18.2 |
| A.11. | ½ in. (1.3-cm.) plywood, 6- in. (15.2-cm.) studs, R-19, ½-in. (1.3-cm.) gypsum board. | 10.1 (1.8) | 47.1 | ||
| A.14. | ½ in.(1.3-cm.) plywood, 7/8-in.(2.2-cm.) steel furring, 6- in.(15.2-cm.) studs, R-19, 7/8-in. (2.2-cm.) steel furring, ½-in. (1.3-cm.) gypsum board. | 12.4 (2.2) | 2.3 (0.4) | 22.8 | 35.0 |
| B.1. | ½ in. (1.3-cm.) gypsum board, 3-5/8 in. (9.2-cm.) studs, R-11, ½-in. (1.3-cm.) gypsum board. | 7.8 (1.4) | 36.3 | ||
| C.1. | ½ in. (1.3-cm.) gypsum board, 1x2-in. (2.5x5.1-cm.) wood spacers, 3-5/8 in. (9.2-cm.) studs, R-11, ½-in. (1.3-cm.) gypsum board. | 8.8 (1.5) | 1.0 (0.2) | 12.8 | 28.1 |
| C.1.A. | ½ in. (1.3-cm.) gypsum board, 1x2-in. (2.5x5.1-cm.) wood spacers, 3-5/8 in. (9.2-cm.) studs, R-11 with reflective surface, ½-in. (1.3-cm.) gypsum board. | 9.8 (1.7) | 2.0 (0.3) (comparison with B.1.) | 25.6 (comparison with B.1.) | 20.0 |
| B.2. | ½ in. (1.3-cm.) gypsum board, 6-in. (15.2-cm.) studs, R-19, ½-in. (1.3-cm.) gypsum board. | 9.6 (1.7) | 49.8 | ||
| C.2. | ½ in. (1.3-cm.) gypsum board, 1x2-in. (2.5x5.1-cm.) wood spacers, 6-in. (15.2-cm.) studs, R-19, ½-in. (1.3-cm.) gypsum board. | 10.4 (1.8) | 0.8 (0.1) | 8.3 | 45.7 |
| A.10. | ½ in. (1.3-cm.) plywood, 3-5/8 in. (9.2-cm.) studs, R-11, 7/8-in. (2.2-cm.) air space, 3-5/8 in. (9.2-cm.) studs, R-11, ½-in. (1.3-cm.) gypsum board. | 13.3 (2.3) | 43.6 | ||
| C.1.B. | ½ in. (1.3-cm.) gypsum board, 1-1/2-in. (3.8-cm.) studs, R-7, 1x2-in.(2.5x5.1-cm.) wood spacers, 3-5/8 in. (9.2-cm.) studs, R-11 with reflective surface, 1/2-in.(1.3-cm.) gypsum board. | 15.5 (2.7) | 25.4 |
* wall configuration
described in Appendix 1.
It can be observed in Table
6 that for all walls with wood and steel spacers, the increase in wall R-value is
close to the R-value of the additional air space. The lowest Framing Effect of
about 20% was noted for the two following walls: wall containing 1-in.
(2.5-cm.) EPS sheathing (A.7), and wall without insulating sheathing (C.1.A)
but with R-11 reflective foil face insulation. For walls with one additional
air space created by steel or wooden spacers, the highest increase of R-value
was observed in case of the Wall C.1.A - 2.0 hft2F/Btu (0.35 m2K/W).
6-in. (15.2-cm.) stud walls were found less efficient from 3 5/8-in. (9.2-cm.)
stud walls. They are also more difficult to improve. The most complicated
constructions were used for the Wall A.14 (two rows of steel spacers), Wall
A.10 (two rows of studs separated by the pieces of C-shaped studs), and wall
C.1.B (two rows of studs separated by the wood furring). Most insulation was
used for Wall A.10 (23.57 hft2F/Btu - 4.15 m2K/W). For
these complicated walls, Wall C.1.B was found most efficient - the reduction of
R-value caused by steel framing was only about 25%. Also, Wall C.1.B had the
highest R-value of all the walls with steel or wood distance spacers. Figure 9 depicts a temperature distribution on the
warmer surfaces of the walls ()T = 50oF- 28oC) for wall
systems with wood spacers tested by the authors. The contribution of spacers
and a reflective surface of the insulating batts effectively reduced
temperature of the wall surface at the stud location. The highest reduction of
the temperature difference between the wall surface in the center of cavity and
the wall surface in the place of the stud location (2.8oF -1.6oC)
was observed in the Wall C.1.B where two rows of stud separated by the wooden
furring were used.
In the Wall A.8, 3/4-in.
(1.9-cm.) wide and 5/16-in. (0.8-cm.) thick silicone foam (thermal conductivity
not available [9] for simulations, it was assumed as 0.25 Btu-in/hft2F
- 0.04W/mK) was attached to the exterior surfaces of stud flanges. For this
wall, an increase of R-value caused by silicone foam (comparing with wall A.1.)
is 0.5 hft2F/Btu (0.09 m2K/W), and f = 34.3%. As shown in
Table 6, for a similar wall configuration, installing distance spacers
decreased f to about 28%. This indicates that installing the thin foam
insulation on the stud flanges does appreciably increase the R-value or thermal
efficiency.
Reduction of Heat Transfer Area in
Steel Studs (Holes)
The thermal effect of the
reduction of the stud web area caused by stud holes in the stud web is analyzed
below. Two wall configurations were used during modeling: one only with a gypsum
board finish, and a second one with an additional 1-in. (2.5-cm.) EPS
sheathing. Small air cavities were assumed to be in holes in the stud webs.
Schematics of the three modeled shapes of studs were shown in Figure 10. The first one depicts the traditional
steel stud with punched 1.5x4-in. (3.8x10.2-cm.) holes with 24-in. (61-cm.)
o.c. The next two represent so called expanded channel design. The efficiency
of similar studs was previously tested by J.R.Sasaki [16]. Sasaki reported 50%
reduction of thermal bridge effect compared with regular steel studs walls.
Thermal properties of the materials used are presented in Table 7. Results of the analysis of the effectiveness
of the usage of the punched studs are displayed in Table 8.
Table 7. Thermal properties
of wall materials for 3-5/8-in.(9.2-cm.) simulated walls containing steel studs
with reduced width area
| Wall Material | Thickness in (cm.) | Thermal Conductivity Btu-in/hft2F (W/mK) | |
| 1. | Steel Studs 3-5/8-in. (9.2-cm.) | 48x10-2 (0.12) | 333 (46) |
| 2. | Gypsum Wall Board | 0.64 (1.63) | 1.32 (0.18) |
| 3. | 1-in. EPS | 0.96 (2.4) | 0.26 (0.04) |
| 4. | R-11 Paper-Faced fiberglass | 3.50 (8.9) | 0.31 (0.05) |
| Wall symbol | Wall construction * | Simul. R-value [hft 2 F/Btu] (m2K/W ) | Improvement [hft2F/Btu] (m2K/W ) | Improvement [%] | f [%] |
| SIM14. | Gypsum board, traditional 3 5/8 -in.(9.2-cm.) studs, R-11, gypsum board. | 7.28 (1.28) | 41 | ||
| SIM. 14.A | Gypsum board, shape A 3 5/8 -in. (9.2-cm.) studs, R-11, gypsum board. | 7.43 (1.31) | 0.15 (0.03) | 2.1 | 39 |
| SIM 14.B. | Gypsum board, shape B 3 5/8 -in. (9.2-cm.) studs, R-11, gypsum board. | 9.89 (1.74) | 2.61 (0.46) | 35.9 | 19 |
| SIM 14.C. | Gypsum board, shape C 3 5/8 -in. (9.2-cm.) studs, R-11, gypsum board. | 9.38 (1.65) | 2.1 (0.37) | 28.8 | 23 |
| SIM.15. | 1-in. (2.5-cm.) EPS over gypsum board, traditional 3 5/8 -in.(9.2-cm.) studs, R-11, gypsum board. | 11.76 (2.07) | 26 | ||
| SIM. 15.A. | 1-in. (2.5-cm.) EPS over gypsum board, shape A 3 5/8 -in.(9.2-cm.) studs, R-11, gypsum board. | 11.87 (2.09) | 0.11 (0.02) | 0.9 | 25 |
| SIM 15.B | 1-in. (2.5-cm.)EPS over gypsum board, shape B 3 5/8 -in. (9.2-cm.) studs, R-11, gypsum board. | 13.76 (2.42) | 2.0 (0.35) | 17.0 | 14 |
| SIM 15.C. | 1-in. (2.5-cm.) EPS over gypsum board, shape C 3 5/8 -in.(9.2-cm.) studs, R-11, gypsum board. | 13,34 (2.35) | 1.58 (0.28) | 13.4 | 16 |
* wall configuration
described in Appendix 1.
It is clearly seen that
walls with reduced stud web are much more efficient than the walls with
traditional studs. The amount of the reduction of the section area of the
center of the stud web for shapes of studs we considered are as follows:
Cshape A - 16%,
Cshape B, and C - 87.5%
Stud web area was reduced by
11% in shape A stud walls, 63% in shape B stud walls, and 39% in shape C stud
walls. Lowest values of the Framing Effect were noted for walls containing
shape B and C studs. Assuming that
walls containing studs B and C have similar thermal performance, stud C seems
to be more efficient because it is stronger (stud’s web area was reduced about
50% less than in case of wall containing shape B studs). The simulation results
for the expanded channel studs are similar to that reported by J.R. Sasaki
[16]. In walls containing this type of
stud, the thermal bridge effect was reduced by about 50%.
Temperature distributions on
the warmer surfaces of the simulated walls
()T = 50oF - 28oC) are shown in Figure 11. In walls containing studs with punched 1.5x4-in.
(3.6x10.2-cm.) holes, the temperature differences between the wall surface in
the center of cavity and the wall surface in the place of the stud location are
similar as to walls containing traditional studs. For walls with expanded
channels in studs, the temperature differences are about 50% lower. In walls
with EPS sheathing, the temperature differences between the wall surface in the
center of cavity and the wall surface in the place of the stud location are
close to 3oF (1.7oC) when studs with expanded channels
are used.
Very optimistic prognosis
for the application of the punched studs can be driven from the results of the
above study of the thermal effects of the reduction of the stud web area caused
by holes in the stud web. However, the
lower structural integrity of such studs has to be taken into account. More
theoretical and experimental research is necessary in this area.
In Scandinavia, a new design of stud web is proposed
for steel studs. As shown on Figure 12, the web
area is divided by several courses of slots. They significantly reduce
effective heat conduction area on the stud web. Currently, a series of hot box
tests on steel stud walls containing slotted studs have been ordered by NAHB in
ORNL BTC. The preliminary test results for two walls are presented in Table 9.
The first wall is conventional 2x4 steel stud wall with R-13 batt insulation.
In the second wall conventional studs and tracks were replaced by slotted
structural members.
Thermal performance of the wall containing slotted
studs.
| Wall construction | Tested R-value [hft 2 F/Btu] | Improve- ment [hft2 F/Btu] | Improve-ment [%] | Framing Effect [%] |
| OSB, traditional 3 1/2 -in. studs, R-13 batts, gypsum board. | 8.1 | 42 | ||
| OSB, slotted 3 1/2 -in. studs, R-13 batts, gypsum board. | 10.1 | 2.0 | 25 | 27 |
Another way of minimizing steel stud web heat transfer is by
replacing the steel web with a less-conductive material, such as plywood or oriented
strand board (OSB). A novel stud design developed by the Florida Solar Energy
Center (FSEC) is analyzed below (see Figure 13).
FSEC's combined wood/metal studs consist of two metal flanges and a connecting
web made of OSB or plywood. The FSEC wall cavity can be insulated with R-11 or
R-13 fiberglass batts. For our hot-box tests, the exterior surface of the wall
was finished with a 1/2-inch-thick layer of gypsum board to simulate an
exterior insulated finish system (EIFS). The interior surface of the wall was
finished with a ½-inch-thick layer of gypsum board. Using the FSEC studs
resulted in a 39% improvement in R-value, compared to using a traditional stud;
R-10.4 for FSEC wall v.s. R-7.48 for conventional steel stud wall. The framing
effect for the FSEC wall was 12.9% when for the similar wall made of
conventional C-shape steel studs was 37%.
New Shapes of Studs (Triangular Studs,
Combined Foam-Steel Studs)
The thermal performance of four
novel shapes of studs are analyzed below. A uniform wall configuration was used
during modeling: gypsum board finish, R-11 cavity insulation, and plywood
exterior finish. Schematics of the four modeled shapes of studs were shown in Figure 14. The first design represents the idea of
the usage of triangular studs [17]. The first steel stud wall system is
comprised of two rows of triangular studs (1.5x1.5-in.- 3.6x3.8-cm.) connected
by 2x4-in. (5.1x10.2-cm.) steel plates (18 g.a.- 0.12-cm.) installed with
24-in. o.c. (61-cm.) or by 2x4-in. (5.1x10.2-cm.) plywood plates (0.5-in. -
1.3-cm. thick) installed with 24‑in. o.c. (61-cm.). The next three
systems represent so-called combined foam-steel studs. Similar studs made of
wood and insulating foam are presently used for wall assembly [18]. Thermal
properties of the materials used are presented in Table 10. Results of the analysis of the effectiveness
of the usage of these studs are displayed in Table 11 (Wall SIM 14 was included
in this table to enable comparisons).
Table 10. Thermal properties of wall materials for
simulated walls containing novel shapes of steel studs.
| Wall Material | Thickness in (cm.) | Thermal Conductivity Btu-in/hft 2 F (W/mK) | |
| 1. | Steel Studs 3-5/8-in. (9.2-cm.) | 48x10 -2 (0.12) | 333 (46) |
| 2. | Gypsum Wall Board | 0.50 (1.3) | 1.11 (0.16) |
| 3. | Plywood | 0.50 (1.3) | 0.80 (0.11) |
| 4. | Insulating Foam | - | 0.17 (0.02) |
| 5. | R-11 Paper-Faced fiberglass | 3.50 (8.9) | 0.31 (0.04) |
| Wall symbol | Wall construction * | Simulated R-value hft2F/Btu (m 2 K/W) | f [%] |
| SIM14. | Gypsum board, traditional 3 5/8 -in.(9.2-cm.) studs, R-11, gypsum board. | 7.28 (1.28) | 41 |
| SIM16. | Plywood, 2 rows of triangular 1 ½ -in.(3.8-cm.) studs with steel connector, R-11, gypsum board. | 8.14 (1.43) | 26 |
| SIM. 16.A. | Plywood, 2 rows of triangular 1 ½ -in. (3.8-cm.) studs with plywood connector, R-11, gypsum board. | 11.86 (2.09) | 6 |
| SIM17. | Plywood, combined foam-steel 3 ½ -in. (8.9-cm.) studs ( 2 rows of 2-in. -5.1-cm. Studs ), R-11, gypsum board. | 8.14 (1.43) | 37 |
| SIM18. | Plywood, combined foam-steel 4 -in. (10.2-cm.) studs ( 2 rows of 2-in. - 5.1-cm. studs ), fiberglass cavity insulation, gypsum board. | 11.86 (2.09) | 20 |
| SIM19. | Plywood, combined foam-steel 3 ½ -in. (8.9-cm.) studs ( 2 rows of L-shaped 1 3/4-in. - 4.4-cm. studs ), R-11, gypsum board. | 12.11 (2.13) | 7 |
* wall configuration
described in Appendix 1.
Walls 16 and 16.A consist of
two layers of small triangular studs. If
we compare the thermal performance of walls SIM16 and 16.A with the thermal
performance of the Wall A.10 ( two layers of conventional 3-5/8-in. - 9.2-cm.
studs), it is seen that walls with small triangular studs are much more
effective. The application of plywood plates to connect the two rows of studs
can considerably increase the wall thermal performance. R-value can increase
about 3.7 hft2F/Btu (0.65-m2K/W or
46%. For Wall 16.A, the Framing Effect – “f” is about 6%. That is the lower f
than for the wood framed walls (about 10%) [15]. Temperature distributions on
the warmer surfaces of the simulated walls containing two rows of triangular
studs are shown in Figure 13 (for simulation )T = 50oF (-28oC)). For a wall where two rows of triangular
studs are connected by steel connectors, temperature difference between the
wall surface in the center of cavity and the wall surface in the place of the
stud location is about 7oF (3.9oC). It is about 2oF (1.1oC)
lower than walls containing traditional studs. For walls with plywood
connectors, the temperature difference is only 1.4oF (0.8oC).
Three walls containing
different combined foam-steel studs were modeled and analyzed. It was observed
that the reduction of the contact area between wall finish layer and stud
flange surface increases the wall thermal efficiency (walls SIM18 and 19). The highest R-value and lowest f were
observed for wall SIM19 - 12.1 hft2F/Btu (2.13-m2K/W) and
7%. Figure 12 depicts temperature distributions on the warmer surfaces of the
simulated walls containing two rows of triangular studs (for simulation )T = 50oF
- 28oC). For Wall SIM17, the
temperature difference between the wall surface in the center of cavity and the
wall surface in the place of the stud location is about 6oF (3.3oC). For Wall 18, the temperature difference is
only 3oF (1.7oC). It is about 1oF lower than
walls containing 1-in. (2.5-cm.) thick EPS sheathing and traditional studs. For
Wall 19, where the contact area between the stud steel and the sheathing
material is reduced about 87%, the temperature difference between the wall
surface in the center of cavity and the wall surface in the place of the stud
location is only 1.4oF (0.8oC).
This mostly theoretical
study on the thermal efficiency of the different unconventional shapes of studs
proved that steel framed walls can be as efficient as wood stud walls. However,
detailed structural analysis for these studs is necessary. More theoretical and
experimental research in this field may help in the future development of
efficient steel frame wall systems.
Local Stud Insulation System
Usage of the insulating foam
covering steel studs can be considered as another way of the reduction of the
contact area between studs and the sheathing. Such insulation reduces also a
transverse heat transfer through stud flanges. This kind of heat transfer
increases heat losses in steel framed structures and were measured and reported
by H. Trethoven [19]. Covering foam shapes add highly efficient (but are relatively expensive when compared
to the cost of the fiber wall insulation) thermal insulation in locations only
where it is strongly needed (steel stud areas). This reduces thermal bridge effects. At the same time, the wall
cavity is insulated by traditional insulating batts. Wall M.2, containing 1-in.
(2.5-cm.) thick foam shapes covering steel studs, was designed and tested by
the authors in 1994 (see Figure 15). Similar
idea was utilized in Finland to insulate bottom chord of steel roof trusses.
For “Stud Snuggler” wall
built and tested at ORNL BTC thermal properties of used materials are presented
in Table 12.
| Wall Material | Nominal Thickness in (cm.) | Actual Thickness in (cm.) | Measured Thermal Conductivity Btu-in/hft 2 F (W/mK) | |
| 1. | Steel Studs: | 18-g.a. (0.12) | 48x10 -2 (0.12) | 481 (67) |
| 2. | Plywood | 0.50 (1.3) | 0.80 (0.11) | |
| 3. | EPS | 1.00 (2.5) | 0.96 (2.4) | 0.26 (0.04) |
| 5. | R-19 Paper-Faced fiberglass | 6.00 (15.2) | 0.33 (0.05) |
Results of the analysis of
the effectiveness of the wall containing 1-in. (2.5-cm.) thick insulating foam
covering steel studs are displayed in Table 13.
| Wall symbol | Wall construction * | Tested R-value hft 2 F/Btu ( m2K/W ) | f [%] | M.2. | Plywood, 3-5/8" (9.2-cm.) studs 24" o.c.(61-cm.), covered by 1-in. (2.5-cm.) thick EPS foam, R-19 insulation batts, Plywood | 16.3 (2.87) | 13 |
* wall configuration
described in Appendix 1.
Wall M.2 is built in a very
traditional way. It does not use expensive insulating sheathing. Foam
insulation is placed only in locations of strong thermal shorts generated by
the steel studs. With its simplicity, high R-value (R-16), low Framing Effect
(13%), and low cost, wall M.2 can be a very good example of how proper thermal
designing can create effective steel stud walls performing as well as wood
frame walls.
New ORNL Energy Efficient Designs -
Steel Studs as Effective as Wood
In the last two years,
ORNL’s BTC has developed two energy-efficient steel stud wall technologies. The
goal—to beat the performance of traditional 2 x 6 wood stud walls—was achieved
in both cases. To make the walls economically attractive compared to
traditional wood-framed constructions, both new walls use only fiberglass
insulation. No foam sheathing was necessary to reach or exceed R-18, the
R-value of 2 x 6 wood stud walls.
The first wall uses 100%
conventional materials. It can be built by any builder using the local Home
Depot as a supply point. The R-value of this wall is about 19. This wall was built and tested in ORNL BTC
together with 2x6 wood stud wall. In both wall the same materials were used except the framing. For both walls hot box tests
were performed. Experimental R-values for both walls were within 0.1%.
The second nevel design uses
a novel shape of steel stud. The R-value of this wall
is about R-18.
Both novel walls
have the following advantages over conventional steel stud walls:
• high R-value;
• very good acoustic insulation (the wall structure does not
transmit vibrations);
• high fire resistance;
• easy assembly; and
• lack of foam sheathing.
Both designs were done in consultation
with the North American Steel Framing Alliance. They are 100% doable, and the
technologies can be easily adopted by any steel framing fabricator. For both
walls, patents are pending. ORNL is looking for companies willing to introduce
these technologies to the building marketplace.
4. CONCLUSIONS
In this study thermal performance of more
than forty different steel stud walls were analyzed. The authors tried to find
an optimum remedy for the thermal performance of the conventional steel stud
wall systems. We obtained results that led to the following conclusions:
• It
is possible to construct steel stud walls which perform as well or even better
than similar wood frame walls.
• Traditionally
used insulating sheathing is a simple and effective way of reducing heat losses
caused by steel components in steel stud walls.
• Reduction
of the contact area between steel studs and wall finish layers (wood or steel
furring) is only effective if accompanied by the additional insulating sheathing.
• Usage
of the expanded channel steel studs (stud depth area reduced 40%-65%) is one of
the most effective ways of improving thermal performance of steel stud walls.
• Walls
containing combined steel studs (two rows of small steel studs using foam or
wood as a connector) can be more effective than similar wood stud walls.
However such designs may be very expensive.
• Walls
with foam-covered steel studs perform as well as wood stud walls. The usage of
the foam-covered studs can be the simplest (also cheaper than foam sheathing)
way of dramatically improving the thermal performance of steel stud walls.
This experimental and theoretical study
was focused on the thermal efficiency of different traditional and
unconventional methods of improving steel stud wall thermal performance. It
proved that steel framed walls can be as efficient as wood stud walls. However,
detailed structural analysis for many of these wall configurations is
necessary. More theoretical and experimental research in this field may help in
the future development of energy efficient steel frame wall systems.
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1. Childs, K. W., HEATING 7.2 Users' Manual,
Oak Ridge National Laboratory, ORNL/TM-12262, February 1993.
2. ASHRAE, ASHRAE Handbook of Fundamentals,
ASHRAE, 1993.
3. Valore, R. C., Thermophysical Properties
of Masonry and Its Constituents, Part II, Thermal Transmittance of Masonry,
International Masonry Institute, Washington, 1988.
4. Van Geem, M. G., Thermal Transmittance of
Concrete Block Walls with Core Insulation, Journal of Thermal Insulation, Vol.
9, January 1986.
5. James, T. B., Manual of Heat Transmission
Coefficients for Building Components, Department of Mechanical Engineering,
University of Massachusetts, Amherst, Massachusetts, November 1990.
6. Kosny, J., Desjarlais, A. O., Influence
of Architectural Details on the Overall Thermal Performance of Residential Wall
Systems, Journal of Thermal Insulation and Building Envelope, July 1994.
7. Brown, W. C., Stephenson, D. G., Guarded
Hot Box Measurements of the Dynamic Heat Transition Characteristics of Seven
Wall Specimens: Part II, ASHRAE
TRANSACTIONS, Vol. 99, Part 1, 1993.
8. Strzepek, W. R., Thermal Resistances of
Steel Frame Wall Constructions Incorporating Various Combinations of Insulating
Materials, Insulation Materials, Testing and Applications, ASTM/STP 1030, 1990.
9. Barbour E., Godgrow J., Kosny J.,
Christian J.E. Thermal Performance of Steel-Framed Walls, NAHB Research Center.
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10. J. Kosny, A.O. Desjarlais, J.E. Christian - “Thermal Performance of “Energy Efficient” Steel Stud Wall Systems -ASHRAE, BETEC, U.S.DOE VI Thermal Envelope Conference, Dec.