Advanced Intermetallic Alloys for Ethylene Reactors

Traditionally, ethylene furnace tubes have been fabricated from cast or wrought high alloy stainless steels, and have the problems of formation of coke layers on the inside surfaces and carburization through the wall of the tube. New advances in intermetallics will allow the production of ethylene furnace tubes that resist coking.  Development of iron and nickel aluminide materials offers the potential for a technology breakthrough in ethylene furnace tubes.  These intermetallic tubes will resist carburization, which is the current limiting factor of tube life.  Oak Ridge National Laboratory is participating in a research project with industrial ethylene producers to develop these materials and their application in ethylene furnace tubes.  Research is being conducted to develop the intermetallics resistant to coking and carburization, tube fabrication methods, and welding techniques for implementation of the tubes.

Updated 10/00
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