Howard D. Haynes
Oak Ridge National Laboratory
P.O. Box 2008
Oak Ridge, TN 37831-6054
Phone No.: (865) 576-3721
Email: hayneshd@ornl.gov
Results-oriented research and development engineer with widely recognized innovative abilities in electromechanical testing, hardware and software development, and signature analysis. Dedicated, responsible, and excels in meeting project objectives through use of excellent written and verbal communication skills, and a proven ability to work well independently and with individuals at all levels.
Summary of Qualifications
- Over 25 years experience in testing a wide variety of military and industrial equipment, in both laboratory and field environments.
- Highly skilled at developing and applying innovative hardware and software solutions to difficult sensing and detection problems.
- Over 15 years of developing LabVIEW software for numerous applications involving diagnostic testing, system control, simulation and modeling, signal processing, signature analysis, and report generation.
Education
B.S. Mechanical Engineering, Tennessee Tech University, Cookeville, TN (1975-1979)
Tau Beta Pi, Phi Kappa Phi, and Kappa Mu Epsilon honor societies.
Professional Experience
R&D Engineer, Oak Ridge National Laboratory, Oak Ridge, TN (1985-Present)
Principal investigator for research and development programs in equipment health monitoring and diagnostics, instrumentation development, and classified applications. Established and managed a laboratory for diagnostics R&D. Technical accomplishments were instrumental in attracting numerous major programs with government and private-sector sponsors.
- Invented and pioneered the development of Electrical Signature Analysis (ESA). ESA is now widely recognized as a powerful and versatile technology for condition monitoring and diagnostics.
- Led the development of several computer-based data acquisition and analysis systems. Sponsors include: U.S. Air Force, U.S. Navy, International Atomic Energy Agency (IAEA), and several industries.
- Provided leadership and technical expertise in the creation of new signature analysis methods and software developments for classified applications.
Test Engineer, Oak Ridge Gaseous Diffusion Plant, Oak Ridge, TN (1979-1985)
Designed and managed the construction of model-scale flow system components, including piping, valves, and compressor housings. Directed aerodynamic tests of these models and full-scale equipment, provided data quality control and analysis, and prepared test reports.
Publications and Presentations (unclassified)
Key publications are provided below. In addition, over 30 classified reports and presentations have been prepared.
H. D. Haynes, "K-31 Bypass Piping Model Test Results," K/ET - 387, July 1980.
H. D. Haynes, "00 A1 Inlet Model Distortion Studies," K/PS - 251, May 1982.
H. D. Haynes, "000 Intercell Model Studies," K/PS - 118, February 1983.
H. D. Haynes, "Secondary Stable (Rotating Stall) Test Performed on the GAT T7 (S/N 31-276) with Extended Range Adjustable SP1 Angles," K/PS - 645, November 1983.
H. D. Haynes, "00 A-Intercell (Cell 9 To 10) Model Test Results," K/PS-800, June 1984.
H. D. Haynes, "Test Loop Evaluation of the 31A1AA2-T7RS Compressor Test Series 3-0075," K/PS-906, October 1984.
H. D. Haynes, "Test Loop Evaluation of the 33A1A3C4-JGX4RS Compressor Test Series 2-0118," K/PS - 986, January 1985.
H. D. Haynes, "Test Loop Evaluation of the 33A1A3C4-F24RS Compressor Test Series 2-0120," K/PS - 1054, April 1985.
H. D. Haynes and R. C. Kryter, "Motor Current Signature Analysis for Determining Operational Readiness of Motor Operated Valves (MOVs)," Proceedings of the 4th Conference on Utility Experience in Reactor Noise Analysis, Hartford, CT, May 12, 1987.
H. D. Haynes, "Application of Signature Analysis for Determining the Operational Readiness of Motor-Operated Valves Under Blowdown Test Conditions," Proceedings of the 16th Water Reactor Safety Information Meeting, National Bureau of Standards (NBS), Gaithersburg, MD, October 24-27, 1988.
W. A. Miller, H. D. Haynes, F. Griffin, W. P. Levins, and M. A. Karnitz, "Motor Current Signature Analysis - A Potential Diagnostic for Air Conditioners," Paper 3236, Trans. of American Society of Heating, Refrigerating, and Air Conditioning Engineers (ASHRAE), Volume 95, Pt. 1, January, 1989.
H. D. Haynes, "Check Valve Monitoring Research at ORNL," Proceedings of the EPRI Topical Workshop - Acoustic Signature Analysis Techniques for Check Valves, EPRI Monitoring and Diagnostic Center, Philadelphia, PA, January 18, 1989.
R. C. Kryter and H. D. Haynes, "Condition Monitoring of Machinery Using Motor Current Signature Analysis," Proceedings of the Seventh Power Plant Dynamics, Control, and Testing Symposium, Knoxville, Tennessee, May 15-17, 1989.
H. D. Haynes, "Aging and Service Wear of Electric Motor-operated Valves Used in Engineered Safety-feature Systems of Nuclear Power Plants - Volume II, Aging Assessments and Monitoring Method Evaluations," NUREG/CR-4234, ORNL-6170/V2, August, 1989.
H. D. Haynes and R. C. Kryter, "Condition Monitoring of Machinery Using Motor Current Signature Analysis," Sound and Vibration magazine, September 1989.
R. C. Kryter and H. D. Haynes, "Condition Monitoring of Machinery Using Motor Current Signature Analysis," Proceedings of the 1st International Machinery Monitoring and Diagnostic Conference, Las Vegas, NV, September 11-14, 1989.
H. D. Haynes and R. C. Kryter, "How to Monitor Motor-Driven Machinery by Analyzing Motor Current," Power Engineering magazine, October 1989.
H. D. Haynes, "Evaluation of Check Valve Monitoring Methods," Proceedings of the 17th Water Reactor Safety Information Meeting, Rockville, MD, October 23-25, 1989.
H. D. Haynes, R. C. Kryter, and R. L. Shepard, "Valve Position and Condition Indication for The Heavy Water New Production Reactor (HWR-NPR)," ORNL/NPR-89/1, 1989.
H. D. Haynes and D. M. Eissenberg, "Motor Current Signature Analysis," The Oak Ridger, December 17, 1989.
H. D. Haynes, "Application of Signature Analysis for Determining the Operational Readiness of Motor-Operated Valves under Blowdown Test Conditions," Journal of Nuclear Engineering and Design, no. 118 (1990), pp. 399-408.
H. D. Haynes, R. C. Kryter, and B. K. Stewart, "Use of Motor Current Signature Analysis at The EPRI M&D Center," Proceedings of the EPRI Incipient Failure Detection Conference: Predictive Maintenance for the '90s, October 15-17, 1990.
H. D. Haynes, "Recent Improvements in Check Valve Monitoring Methods," NUREG/CP-0114, Vol. 3, pp 403-430, Proceedings of the 18th Water Reactor Safety Information Meeting, Rockville, MD, October 22-24, 1990.
R. C Kryter and H. D. Haynes, "Condition Monitoring Of Machinery Using Motor Current Signature Analysis," Proceedings of the Predictive Maintenance Technology Conference, Atlanta, Georgia, October 22-25, 1990.
H. D. Haynes, "Aging and Service Wear of Check Valves Used in Engineered Safety-feature Systems of Nuclear Power Plants - Volume II, Aging Assessments and Monitoring Method Evaluations," NUREG/CR-4302, ORNL-6193/V2, April, 1991.
H. D. Haynes, "Recent Improvements in Check Valve Monitoring Methods," Proceedings of the 1991 ANS International Meeting on Nuclear Power Plant Maintenance, Salt Lake City, Utah, April 7-10, 1991.
H. D. Haynes, "Check Valves: Oak Ridge's New Diagnostics," Mechanical Engineering, May 1991.
H. D. Haynes, "Evaluation Of Check Valve Monitoring Methods," Journal of Nuclear Engineering and Design, no. 134 (1992), pp. 283-294.
H. D. Haynes and D. M. Eissenberg, "The Application of Motor Current Signature Analysis to the Diagnostic Monitoring of Friction Generated Wear," ASM Metals Handbook - Friction, Lubrication and Wear Technology, 1992, Vol. 18, pp. 313-318, 10th ed.
H. D. Haynes et al., "Insights Gained from Aging Research, NUREG/CR-5643, March, 1992.
H. D. Haynes, "Assessment of Diagnostic Methods for Determining Degradation of Motor-operated Valves," NUREG/CP-0122, Proceedings of the 1992 NRC Aging Research Information Conference, March 24-27, 1992.
H. D. Haynes, "Assessment of Diagnostic Methods for Determining Degradation of Check Valves," NUREG/CP-0122, Proceedings of the 1992 NRC Aging Research Information Conference, March 24-27, 1992.
H. D. Haynes, "Pump and Valve Research at the Oak Ridge National Laboratory," NUREG/CP-0123, pp. 351-376, Proceedings of the Second ASME/NRC Symposium on Pump and Valve Testing, Washington, D.C., July 21-23, 1992.
H. D. Haynes, D. F. Cox, and B. K. Stewart, "Check Valve Monitoring Using External Magnetics - a Videotape," ASME/NRC Symposium on Testing of Pumps and Valves, Washington, D.C., July 21-23, 1992.
H. D. Haynes and R. M. Schilling, "Remote, Nonintrusive Acquisition of Power Line Signatures (Electrical Line Noise) Report for FY 1992," K/NSP-103.
H. D. Haynes, "Review of Monitoring and Diagnostic Methods for Check Valves, ORNL/NRC/LTR-93/6, April 23, 1993.
H. D. Haynes, C. W. Ayers, and N. Wood, "CPM-FARV's Ammunition Logistics Program Prognostics / Diagnostics," October 1993.
H. D. Haynes and C. W. Ayers, "Development of Non-intrusive Monitoring Methods for a NASA Motor-Operated Propellant Control Valve," April 1994.
H. D. Haynes, "Electrical Signature Analysis (ESA) Developments at the Oak Ridge Diagnostics Applied Research Center," Proceedings of COMADEM '95, the 8th International Congress on Condition Monitoring and Diagnostic Engineering Management, Kingston, Ontario, Canada, June 26-28, 1995.
C. W. Ayers and H. D. Haynes, "Non-intrusive Diagnostics Methods for Alternators and Generators Using Electrical Signature Analysis," 1997 International Mechanical Engineering Congress and Exposition (ASME Winter Annual Meeting), Dallas Texas, November 16-21, 1997.
S. C. Robinson, H. D. Haynes, R. E. Pollard, C. W. Ayers, L. M. Hively, R. Curless, and K. Ziegler, "CRADA Final Report for CRADA Number Y1295-0357, High Throughput and Reliability (HiTaR)," Y/DX-2365, July 1998.
H. D. Haynes and C. W. Ayers, "Non-Intrusive Condition Monitoring for Automotive Fuel Injectors using Electrical Signature Analysis," 4435-0734, September 1998.
K. L. McElhaney, H. D. Haynes, D. F. Cox, P. J. Otaduy, R. H. Staunton, and W. E. Vesely, "A Methodology for Evaluation of In-Service Test Intervals for Pumps and Motor-Operated Valves," NUREG/CR-6578, January 1999.
J. D. Kueck, H. D. Haynes, B. R. Upadhyaya, N. Kerkiz, G. B. Brown, and E. O. King, G. O. Allgood, "Incipient Fault Detection of Large DC Motors," Proceedings of the Maintenance And Reliability Conference (MARCON) 99, Knoxville, Tennessee, May 9-12, 1999.
H. D. Haynes et al., "Advanced Power Generation Systems for the 21st Century: Market Survey and Recommendations for a Design Philosophy," ORNL/TM-1999/213, September 1999.
H. D. Haynes, A. Akerman, and V. M. Baylor, "Ultrasonic Communication Project, Phase 1, FY 1999," Y/NSP-252, June 2000.
H. D. Haynes, D. F. Cox, R. J. Moses, and D. E. Welch, "Preliminary Electrical Signature Analysis Diagnostic Demonstration for the Main and Auxiliary Fuel Booster Pumps on the C-141," ORNL/TM-2000/381, December, 2000.
H. D. Haynes, "Development of Diagnostics and Prognostics for New Mobile Generator Sets," Proceedings of the Advanced Planning Meeting (Industry Day), Oak Ridge, Tennessee, January, 31, 2001.
H. D. Haynes, D. F. Cox, R. J. Moses, and D. E. Welch, "Final Report, Phase I Technology Demonstration: Improved Maintenance of C-141 Fuel Booster Pump using Electrical Signature Analysis, "ORNL/TM-2001/92, June 2001.
H. D. Haynes, D. E. Welch, D. F. Cox, and R. J. Moses, "Condition Assessment of C-141 Fuel Booster Pumps Using Electrical Signature Analysis," Proceedings of the National Defense Industrial Association 4th Annual Systems Engineering Conference, October 24, 2001.
J. D. Kueck, H. D. Haynes, and R. H. Staunton, "Stator Insulation Degradation Test Uses ASD Switching Frequency, " IEEE Power Engineering Review, Volume 22, no. 1, ISSN 0272-1724, January 2002.
H. D. Haynes et al., "Development of Proof-of-Concept Units for the Advanced Medium-Sized Mobile Power Sources (AMMPS) Program," ORNL/TM-2001/222, March 2002.
H. D. Haynes, D. E. Welch, D. F. Cox, and R. J. Moses, "Electrical Signature Analysis (ESA) as a Diagnostic Maintenance Technique for Detecting High Consequence Fuel Pump Failure Modes," Proceedings of the 6th Joint FAA/DOD/NASA Conference on Aging Aircraft, San Francisco, California, September 19, 2002.
H. D. Haynes, D. E. Welch, D. F. Cox, R. H. Staunton, and R. J. Moses, "Final Report, Phase II Diagnostics Process Demonstration: Improved Maintenance of C-141 Fuel Booster Pumps using Electrical Signature Analysis," ORNL/TM-2002/129.
H. D. Haynes, "C-141 Fuel Pump Condition Monitor (FPCM) User's Manual," January 2003.
H. D. Haynes, D. E. Welch, D. F. Cox, R. H. Staunton, and R. J. Moses, "Final Report, Phase III Diagnostics Process Demonstration: Improved Maintenance of C-141 Fuel Booster Pumps using Electrical Signature Analysis," ORNL/TM-2003/84, May 2003.
H. D. Haynes et al., "Remote Emission Sensor Technology for Heavy Duty Truck Emissions," LDRD 3211-2036, 2003.
H. D. Haynes et al., "Remote Sensing Measurements of NOx and PM Emissions from Light & Heavy-Duty Diesels," Proceedings of the Air & Waste Management Association (A&WMA) Annual Conference, Indianapolis, Indiana, June 22-25, 2004.
C. Maxey and H. D. Haynes, "Distributed Capacitance Motion Sensor Employing Electrical Signature Analysis, " Proceedings of the Institute of Nuclear Materials Management (INMM) 46th Annual Meeting, Phoenix, Arizona, July 10-14, 2005.
H. D. Haynes, "Universal Electrical Signature Analysis System (UESAS) User's Manual," October 2005.
C. Maxey and H. D. Haynes, "Final Report, Distributed Capacitance Sensor System for Conduit Monitoring Applications," 3210-2151, October, 2005.
J. Storey, H. D. Haynes, J. Parks, C. Maxey, M. Cheng, and W. Fisher, "Remote Sensing Instrumentation for Mass-Based NOx and PM Emissions from Heavy-Duty Trucks," Poster Session of the 16th Coordinating Research Council (CRC) On-Road Vehicle Emissions Workshop, San Diego, California, March 28-30, 2006.
H. D. Haynes and C. Maxey, "Conduit Monitor with Learning Mode, Software Manual (ver 1.0)," August 2006.
Inventions and Patents
15 patents in the areas of non-intrusive inspection, condition monitoring, diagnostics, ultrasonic communication, and intruder detection. Several patents have been licensed and incorporated into commercial products.
4965513 - Motor current signature analysis method for diagnosing motor operated devices
5193568 - Noninvasive valve monitor using alternating electromagnetic field
5236011 - Noninvasive valve monitor using constant magnetic and/or DC electromagnetic field
5483833 - Method and apparatus for monitoring aircraft components
5487302 - Method and system for measuring gate valve clearances and seating force
5512843 - Monitoring method and apparatus using high-frequency carrier
5539705 - Ultrasonic speech translator and communications system
5578937 - Instrument for analysis of electric motors based on slip-poles component
5583434 - Method and apparatus for monitoring armature position in direct-current solenoids
5696489 - Wireless boundary monitor system and method
6941785 - Electric fuel pump condition monitor system using electrical signature analysis
7071841 - Truck acoustic data analyzer system
7717826 - Electrical signature analysis to quantify human and animal performance on fitness and therapy equipment such as a treadmill
7736273 - Electrical signal analysis to assess the physical condition of a human or animal
7881882 - Apparatus and method for detecting tampering in flexible structures
Major Awards
- Battelle Distinguished Inventor Award (2010)
- ORNL Values World Class Teamwork Award (2001)
- ORNL Inventor of the Year (1998)
- Lockheed Martin Corporation NOVA Award (1998)
- Three ORNL Significant Event Awards (1997-2003)
- Federal Laboratory Consortium Award of Merit for Excellence in Technology Transfer (1995)
- Two ORNL Technical Achievement Awards (1991-1998)