If ORNL's
Jeff Christian could have his way, next-generation houses in East
Tennessee would generate as much electricity as they consume. Such
zero-energy homes, which eliminate electric bills by producing
the power they need using solar panels, would be modeled after
the four near-zero-energy Habitat for Humanity
houses built in 2002-2004 near Lenoir City, Tennessee.
The master
builders of the village are volunteers and researchers with the
Department of Energy's Buildings Technology
Center (BTC), which Christian leads. DOE and the Tennessee Valley Authority
(TVA) jointly fund the program.
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Utility bill shows August 2004 electricity cost for a near-zero-energy
house was only $13.98, thanks partly to rooftop solar panels.
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The houses are the culmination of ORNL
research for DOE on building envelopes, including roofs and walls,
as well as appliances, such as refrigerators and systems for heating
and cooling air inside buildings.
"The average daily energy bill
for these houses is less than a dollar, possibly as low as 65 cents,
for the most efficient house over time," Christian says. "The
fifth and last house will take advantage of the latest energy-efficient
technologies and lessons learned from the construction, monitoring,
and analysis of the four near-zero-energy houses."
For each
test house, the insulated metal roof assembly has three jobs: it
provides enhanced moisture control using a drained layer, insulation
for the residents, and electricity for the grid. Each roof has
solar panels, with the electricity produced
from the panels' photovoltaic cells sold to TVA's Green
Power Generation Partnership Program. The electric bill for each house
is exceptionally low, based on the power used for the house minus the
credits TVA gives for the power generated by the solar panels for distribution
on TVA power lines.
A data system
that charts energy usage, temperatures, and flow of water and electricity
for each house indicates that these houses use 50 to 70% less energy
than typical new American homes.
The secret
behind each house's exceptional energy efficiency
lies in a well-insulated airtight envelope. The walls and roof incorporate
structural insulated panels (SIPs) that keep indoor heat in during
winter and outdoor heat out during summer.
The SIPS in the fourth house, which contain pentane-blown polyisocyanurate
insulation, minimize damage by moisture and, combined with integrated
window wall panels, reduce losses of inside air already heated or cooled
to comfortable living temperatures.
During Tennessee's cold season the house's thermal mass foundation
walls store heat absorbed from the sun during the day and release the heat to
the house interior at night. The air ducts are positioned inside the conditioned
space, as recommended by ORNL research, providing 30% to 40% space heating and
cooling energy savings.
Each house
has efficient heating, ventilation, and air conditioning
equipment, as well as highly efficient appliances. To keep residents
comfortable, each super-efficient house has a heat pump, including
a geothermal heat pump in the third house.
The fourth
house has an integrated drop-in heat pump water heater, mechanical
ventilation (to circulate fresh air in the airtight structure),
and appliances rated at some of the highest efficiencies possible.
Other energy-saving
technologies in the houses are compact fluorescent light bulbs,
high-efficiency windows, and extended roof overhangs on the south
side to shade the top-floor windows during the summer. The houses
also contain sensors and controls to ensure that the mechanical
ventilation system is providing airflow at rates that meet national
standards.
Because
of the more-efficient appliances and better photovoltaic system
on the roof, the second- and third-generation test houses use about
20% less energy and produce about 11% more solar electricity than
the first.
"We
are building one more house that will be outfitted with energy-saving technologies," Christian
says. "Based on analysis of the data we get from all the houses, we plan
to determine the most cost-efficient methods of saving energy in houses and assembling
small, well-crafted houses. The ultimate goal is the creation of zero-energy
homes that are affordable to most Americans."
Integrating
Building Technologies
Patrick
Hughes, ORNL's Building Technologies Integration
Manager, says DOE's Building Technologies (BT) Program, the foundation
sponsor for ORNL's buildings research, is calling for integration of buildings
technologies. "As Jeff Christian's Habitat for Humanity project illustrates,
ORNL is well positioned
to integrate building technologies to foster their advancement, transfer, and
deployment. ORNL will continue to develop new and exciting technologies to integrate
into buildings in the future."

Jeff Christian in one of the Habitat for Humanity near-zero-energy
homes in Lenoir City, Tennessee.—Courtesy
Mother Earth News/Allan B. Hunt
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Four groups
in ORNL's Engineering Science
and Technology
Division—Building Equipment, Building Envelope, Residential
Buildings, and Commercial Buildings—are developing breakthrough building
technologies. For example, to help make thermal mass more available for mass
market construction, ORNL researchers seek to increase the effective thermal
mass in the insulation cavity through use of phase change material (PCM)-enhanced
fiber insulation. To make SIPs less susceptible
to termites, rotting, and warping, Laboratory researchers are working with
industry to develop SIPs with steel instead of processed-wood facings. The
new SIPS would also exhibit improved wind and fire resistance, dimensional
stability, and energy savings. ORNL researchers are working on the development
of an integrated residential heat pump that provides hot water, space heating,
cooling, ventilation, and dehumidification. Combining experiments with computational
modeling, ORNL, in partnership with industry, is improving air curtain design
to reduce energy use by refrigerated display cases in supermarkets and other
food retail outlets.
Other technologies
under development include an advanced, low-cost geothermal heat
pump, a lower-cost version of the heat pump water heater invented
by ORNL researchers and industry, and low-cost sensors for adaptive
controlled ventilation that could be tied into an energy management
control system that turns off lights, air handlers, and other unneeded
energy-consuming equipment in buildings.
By combining
their efforts with those of a variety of partners, ORNL scientists
anticipate a growing integration of energy-saving
ideas with construction technologies.

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