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New Hydrogen-Producing Reaction Could Lead to Micropower Sources

See also related article: Producing and Detecting Hydrogen

A new method for the sustained production of hydrogen has been discovered by researchers in ORNL's Chemical Technology Division (CTD). The discovery could lead to the development of palm-sized fuel cells that cost only a few cents apiece. The fuel cells could be used to power compact environmental sensors for the U.S. military, as well as cell phones, cameras, and portable audio and video equipment.

Soldiers could easily carry these fuel cells on the battlefield and recharge them by adding iron powder and vinegar and then shaking them. These cells could serve as micropower sources for sensors that can detect the presence of hazardous gases and emissions from nearby chemical and biological warfare weapons.

In the summer of 1998, CTD's Jonathan Woodward and researchers John Getty and Mark Orr tried a new way to make hydrogen from sugar, which involved the deposition of the metal platinum on a glucose-digesting enzyme. The experiment worked.

"After several different experiments," Woodward says, "we then observed that mixing iron powder with water also produced hydrogen at ambient temperatures, but the production was not sustained. Then we discovered that if we add gluconic acid as well as iron powder to the water, we obtained sustained hydrogen production under certain conditions."

Gluconic acid is an organic acid consisting of carbon, hydrogen, and oxygen (C6H11O7) that is produced from glucose sugar, an abundant and renewable carbon source. Woodward noted that the sustained hydrogen-production reaction works well under three conditions: a temperature of 80°C, neutral pH, and the absence of oxygen.

Although the mechanism of the reaction is not fully understood, Woodward says that iron may be serving as the active catalyst for the production of hydrogen gas from water under anaerobic conditions. During the reaction, the metal iron (Fe) is converted to an iron-oxide compound called magnetite (Fe3O4). The magnetite would then be reduced back to iron in the oxygen-free atmosphere containing gluconic acid. Thus, the iron catalyst would be regenerated from the magnetite, enabling the continuing production of hydrogen.

"We found that after 100 hours of the experiment, we lost little metal and got more hydrogen than we expected," Woodward says. "We generated more hydrogen than the typical metal displacement reaction where iron is normally consumed. We believe that some of the hydrogen is produced by the reaction of the iron metal with the organic acid, but more experiments must be done to prove that.

"Hydrogen produced this way could be used as a power source for fuel cells that power sensors and cameras requiring very low current in the micro- to milliampere range. Larger-scale applications may also be possible."

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