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“Froth flotation” may sound like a new drink at your neighborhood Starbucks, but it’s actually a new tool for saving landfill space. An Argonne
process based on “froth flotation” provides, for the first time, an industrial-scale
method for separating plastics of equivalent density, making it possible
to recover high-value products from mixed plastics.
Argonne developed the process to separate two common forms of plastic material —acrylonitrile-butadiene-styrene (ABS) and high-impact polystyrene (HIPS)—in waste from auto and appliance recycling. The process, now being pilot-tested, could unlock many valuable sources of plastic. For example, 570 million pounds of ABS and HIPS go to landfills annually in waste from auto and appliance recycling; at present, virgin ABS sells for $1.00 per pound. One difficulty in “mining” high-value plastics from discarded products is that many plastics have the same physical characteristics and density and so cannot be separated from each other by current production methods. Froth flotation allows two or more equivalent-density plastics to be separated with high purity. The resulting products are of commercial quality and would be priced competitively with virgin materials. The froth flotation technique uses the wetting characteristics of plastic materials as a basis for separating ABS and HIPS plastics. Controlling the chemistry of a solution permits the wetting characteristics to be adjusted selectively. By changing the surface wetting characteristics of equivalent-density plastic materials, small gas bubbles can be attached to one material’s surface, reducing its effective density. Because of the lower effective density of the bubble-plastic particles, the plastics will float in an appropriate solution. This process has been successfully demonstrated in batch-scale tests to produce high-purity (>99%) ABS. To further evaluate the technical and economic performance of this process, a 1000-pound-per-hour pilot plant for recovering ABS and HIPS from appliance plastic waste has been built in Minneapolis at a plant owned by Appliance Recycling Centers of America, Inc. Argonne’s research was supported by the Department of Energy, Energy Efficiency and Renewable Energy, Office of Industrial Technologies. Submitted by Argonne
National Laboratory
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Mike Kelsey could be a recruiter for several colleges. He did his undergraduate work at UCLA, then went to Cal Tech for his graduate work. After a stint in a foreign country (University of British Columbia), Mike is now Research Staff at Princeton, proudly wearing the Orange and Black and rooting for the Tigers.
“We’ve made big changes since then,” says Mike. “We’re capitalizing on the process and the infrastructure created for that project, so it’s not a completely new learning curve.” His current work on the BaBar detector, part of SLAC’s B Factory, can’t use the old Fortran code from 10-15 years ago. “Now we’re using C++ and Object Oriented programs, plus some commercial products,” he says. “We are now more linked to physics worldwide. We’re using tools from other labs, such as CERN and FermiLab,” says Mike. Cooperating with another lab for software can have its downside, however. “There’s less control over bugs and other modifications,” says Mike, “but we think that the collaborative aspect outweighs such problems.” Mike is careful to point out that this is his opinion and not all his colleagues may share the same point of view. Mike’s plans include remaining affiliated with SLAC during the physics of the B Factory for many years to come. “After the B Factory, we hope a next-generation linear collider provides more physics opportunities ahead.” Submitted by Stanford Linear Accelerator Center |
Volume 17, November 16,
1998
Rev:
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http://www.ornl.gov